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Remove rear roof frame - AR65.20-P-1008-01EL

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MODEL 212.0, 218.3 

Fig 1: Rear Roof Frame Spot Welds Area
G10241694Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on rear roof frame (1) and cut out (areas A1 , A2 , B1 , B2 , C1 , C2 , D1 and D2 ).

    IMPORTANT Cut out spot welds on rear roof frame (1) through double panel thickness (areas B1 , B2 , D1 and D2 ).

  2. Heat rear roof frame (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded.

  3. Remove damaged rear roof frame (1).
    Fig 2: Bonding Surfaces (Areas E1 and E2)
    G10241695Courtesy of MERCEDES-BENZ USA
  4. Sand connection surfaces down to bare metal in the cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  5. Remove shavings.
  6. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas E1 and E2 ).