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Repair supplemental restraint system (SRS) squib wiring harness - AR54.18-P-0600A

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 117, 124, 129, 140, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 240, 242, 245, 246, 251, 414, 461 as of 4/1/94, 463 

MODEL 126 with CODE 291 (Airbag for driver and front passenger) 

MODEL 126 with CODE 442 (Airbag in steering wheel) 

Fig 1: Supplemental Restraint System Squib Wiring Harness Repair
G09976959Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side up and do not subject to temperatures above 100 °C. When working on these units, disconnect power supply and unplug test connector/plug of the airbag (AB) with emergency tensioning retractor (X11/13). AS91.00-Z-0001-01B
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of injury  caused by burns to skin and eyes. Risk of poisoning  caused by inhaling fumes when working with heat-shrinkable tubing. Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. AS00.19-Z-0001-01A
NOTES Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
NOTES Notes on replacement of safety-relevant and special components   AH00.19-P-1000-08A
NOTES Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01A
IMPORTANT Notes on cable protection   AH00.19-P-1000-11A
REMOVING Remove     
1 Remove detachable parts in the repair area    
  Repair wiring harness     
2 Repair wiring harness (1) using connector sleeve (2)   AR00.19-P-0100-09A
SPECIAL TOOL Wiring harness repair kit, basic Fig 8
SPECIAL TOOL New passenger car wiring harness repair kit Fig 2
SPECIAL TOOL Wire stripper Fig 7
SPECIAL TOOL Reflector Fig 6
SPECIAL TOOL Adapter Fig 9
SPECIAL TOOL Welding bead catcher Fig 3
3 Protect repair area after cable repairs   AR00.19-P-0100-08A
INSPECT Check     
4 Check wiring harness (1) after completing cable repair   AR54.18-P-0600-01A 
SPECIAL TOOL Electrical connection kit Figure
SPECIAL TOOL 126-pin socket box Figure
INSTALLING Install     
5 Install removed detachable parts in repair area    
Fig 2: Identifying Passenger Car Wiring Harness Repair Kit (220 589 04 99 00)
G09976960Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Welding Bead Catcher (129 589 01 98 00)
G09976961Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Electrical Connection Kit (220 589 00 99 00)
G09976962Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying 126-Pin Socket Box (129 589 00 21 00)
G09976963Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Reflector (220 589 01 99 41)
G09976964Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Wire Stripper (220 589 01 99 40)
G09976965Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G09976966Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Adapter (220 589 01 99 42)
G09976967Courtesy of MERCEDES-BENZ USA