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Scrapping gas-filled shock absorbers - OS32.25-P-1000-01A

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  1. Clamp shock absorber in vice with piston rod pointing vertically downwards.
  2. Drill hole in shock absorber tube using 5 mm bit approx. 20 mm from bottom of shock absorber (black arrow) and on Fichtel & Sachs shock absorbers actuate piston rod several times to pump out oil.
  3. On Bilstein shock absorbers press piston rod in to stop and pull back out.
  4. Then drill a second hole approx. 60 mm from the bottom of the shock absorber.
    Fig 1: Identifying Shock Absorber Drilling Location
    G10035723Courtesy of MERCEDES-BENZ USA

IMPORTANT The second hole located 60 mm from the bottom of the shock absorber should not be drilled first. If the shock absorbers are drilled in a horizontal position on a drill press, the pressurized oil will escape in a spray.

Fig 2: Identifying Bilstein Shock Absorbers Drilling Location
G10035724Courtesy of MERCEDES-BENZ USA