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Replace spark plugs - AP15.10-P-1580CWF

ENGINE 274 IN MODEL 172, 204, 205, 207, 212, 218 

Shown on model 204 

Fig 1: Identifying Spark Plug And Wrench - Shown On Model 204
G10037830Courtesy of MERCEDES-BENZ USA

Shown on ignition coil in engine 157.980 

Fig 2: Identifying Spark Plug Connector And Rubber Lip
G10037831Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. cardiac pacemakers) may not perform any work on the ignition system. AS15.10-Z-0001-01A
NOTES Information on avoiding damage when replacing spark plugs   AH15.10-P-0002-02A
  Preparatory activity     
1 Open engine hood and raise to vertical position Model 172, 204, 205, 207, 212, 218  
REFER TO TESTING & REPAIR Model 204.3, 207, 212
IMPORTANT Model 204.3, 207, 212 with code U60 (Active engine hood (pedestrian protection))
Moving the engine hood to the vertical position: 
Detach left and right clamping levers at the upper left and right hinges.
AR88.40-P-1000EW
REMOVING Remove     
2 Remove ignition coils    
REFER TO TESTING & REPAIR Engine 274 in model 172 AR15.12-P-2003MRE
REFER TO TESTING & REPAIR Engine 274 in model 204, 207 AR15.12-P-2003MR
REFER TO TESTING & REPAIR Engine 274.9 in model 205 AR15.12-P-2003MRA
REFER TO TESTING & REPAIR Engine 274 in model 212, 218 AR15.12-P-2003MRS
CLEANING Clean     
3 Blow out any dirt residue in the spark-plug recesses using compressed air SPECIAL TOOL Record plug Figure
SPECIAL TOOL Set of protective covers Figure
REMOVING Remove     
4 Remove spark plugs (1) using spark plug wrench (01) from cylinder head Spark plug wrench Fig 5
INSTALLING Install     
5 Screw new spark plugs (1) using spark plug wrench (01) into cylinder head TORQUE SPECIFICATION Spark plug to cylinder head *BA15.10-P-1001-01C 
SPECIAL TOOL Spark plug wrench Fig 5
INSPECT Check     
6 Check spark plug connector (2), ignition coils and ignition lines for damage, deformation and crack formation If there are problems:

Rectify problem subject to separate repair order.
 
INSTALLING Install     
7 Grease rubber lips (3) of spark plug connectors (2) using spark plug connector grease before installation Spark plug connector grease *BR00.45-Z-1102-06A 
8 Install ignition coils    
REFER TO TESTING & REPAIR Engine 274 in model 172 AR15.12-P-2003MRE
REFER TO TESTING & REPAIR Engine 274 in model 204, 207 AR15.12-P-2003MR
REFER TO TESTING & REPAIR Engine 274.9 in model 205 AR15.12-P-2003MRA
REFER TO TESTING & REPAIR Engine 274 in model 212, 218 AR15.12-P-2003MRS
  Finishing activity     
9 Close engine hood Model 172, 204, 205, 207, 212, 218  
REFER TO TESTING & REPAIR Model 204.3, 207, 212
IMPORTANT Model 204.3, 207, 212 with code U60 (Active engine hood (pedestrian protection))
Close engine hood: 
Mount left and right clamping levers at the upper left and right hinges.
AR88.40-P-1000EW
SPARK PLUGS

Number Designation Engine 274
BA15.10-P-1001-01C Spark plug to cylinder head Nm 23
Fig 3: Identifying Set Of Protective Covers (001 589 01 91 00)
G10037832Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G10037833Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Spark Plug Wrench (278 589 00 09 00)
G10037834Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease A 002 989 80 51