LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments - 451 Chassis >> Testing & Repair >> Remove/install charger feed socket flap - AR54.10-P-5110MEX

Remove/install charger feed socket flap - AR54.10-P-5110MEX

MODEL 451.390/490 

with CODE 494 (US version) 

Fig 1: Identifying Charger Feed Socket Flap Remove/Install Components
G10978630DANGERNOTESNOTESIMPORTANTREMOVINGIMPORTANTIMPORTANTIMPORTANTINSTALLINGIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
NOTES Note on the high-voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT Evaluation of high-voltage components   AH54.00-P-6500-01SXH
REMOVING Remove     
1 Remove transmitter key and mains plug    
2 Open fuel filler flap (1)    
3 Release and open charge socket flap (2)    
4 Remove retaining ring (4) and pull out pin (3) upwards IMPORTANT While doing this, hold charge socket flap (2).  
5 Carefully remove charge socket flap (2) and at the same time, catch the spring (5) and bearing (6) IMPORTANT Spring (5) and bearing (6) fall out when removing charge socket flap.
IMPORTANT Observe installation position of spring (5) and the bearing (6).
 
INSTALLING Install     
6 Install charge socket flap (2) along with bearing (6) and spring (5) IMPORTANT Position long spring leg (7) to the right of spring stop (8) using a suitable screwdriver (9).  
7 Insert pin (3) from top to bottom    
8 Close charge socket flap (2) and check if the flap opens on its own after unlocking IMPORTANT If the charge socket flap (2) does not open on its own, the spring (5) has been fitted wrongly. Correct the installation position of the spring (5) if necessary.  
9 Install circlip (4).    
10 Close charge socket flap (2) and fuel filler flap (1)