Replace console for accelerator pedal - AR63.40-P-1300MCC
MODEL 451.3/4
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01FF | ||
| Notes on performing repair, body work and welding on vehicles with airbags and ETR units | AH91.00-P-0002-01SM | ||
| General information on riveting | AH60.00-P-0003-01MCC | ||
| Notes on replacing body parts | AH60.00-P-0027-01FF | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| The following workshop equipment and tools are required for repair: | Round wire brush Hard metal ball cutter Pneumatic eccentric sander Cartridge gun Drill Wet/dry vacuum cleaner Vise grip pliers MIG MAG gas welder (steel, brazing, aluminum) |
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| Tarp (fire-resistant) | Welding protective blanket |
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| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Expose spot welds on accelerator pedal console (1) and cut out (areas A and B) | ||
| 4 | Remove damaged accelerator pedal console (1) | ||
| 5 | Grind mating surfaces on body down to bare metal in crosshatched areas. | ||
| 6 | Drill holes for plug welding on new accelerator pedal console (1) (areas E and F) | ||
| 7 | Remove protective paint in welding area of new accelerator pedal console (1) and grind connecting flange down to bare metal in shaded areas | ||
| Install | |||
| 8 | Fit accelerator pedal console (1) and fix in place | ||
| 9 | Accelerator pedal console (1) |
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| 10 | Level spot welds and clean with wire brush Clean (areas C and D) and repair areas | ||
| 11 | Prime repair area using primer filler | ||
| 12 | Supply standard seam seals with body sealant | AR97.10-P-4000MCC | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 13 | Supplement standard underbody protection with permanent underbody sealant | Underfloor protection | *BR00.45-Z-1001-05A |
| 14 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02MCC | ||
| 15 | Apply additional cavity preservation | AR97.20-P-1500FF | |
| Teroson protective wax | *BR00.45-Z-1008-05A | ||
| 16 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
| BR00.45-Z-1008-05A | Teroson protective wax | Henkel Loctite |
| Art. no.: 122.73Q |