Replace tank support - AR61.10-P-5708MCC
MODEL 451.3/4 (except 451.39/49)
Tank console, right
Shown on model 451.3
MODIFICATION NOTES
| 30.1.09 | Information on alternative repair methods are worked in (riveting or plug welding as alternative and structural bonding) |
| Removing | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Notes on performing repair, body work and welding on vehicles with airbags and ETR units | AH91.00-P-0002-01SM | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01MCC | ||
| General information on riveting | AH60.00-P-0003-01MCC | ||
| Notes on replacing body parts | AH60.00-P-0027-01FF | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
Blind rivet tool |
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| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Remove right tank support (1) | AR61.10-P-5708-01MCC | |
| 4 | Prepare connecting points on right tank support (1) on body | AR61.10-P-5708-02MCC | |
| 5 | Prepare right tank support (1) for installation | AR61.10-P-5708-03MCC | |
| Install | |||
| 6 | Install right tank console (1) | AR61.10-P-5708-04MCC | |
| 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet | *BR00.45-Z-1001-13A | ||
| 7 | Clean welds and sheet metal flange with wire brush and clean areas to be repaired | ||
| 8 | Prime repair area using primer filler | ||
| 9 | Supply standard seam seals with body sealant | AR97.10-P-4000MCC | |
| Sealant, white | *BR00.45-Z-1003-01A | ||
| 10 | Supplement standard underbody protection with permanent underbody sealant | Underfloor protection | *BR00.45-Z-1001-05A |
| 11 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02MCC | ||
| 12 | Apply additional cavity preservation | AR97.20-P-1500FF | |
| Teroson protective wax | *BR00.45-Z-1008-05A | ||
| 13 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
| BR00.45-Z-1008-05A | Teroson protective wax Art. no.: 122.73Q |
Henkel Loctite |
| BR00.45-Z-1001-13A | Blind rivet 6.4 x 14 | A 003 990 35 97 |