Remove/install mounting console for bulkhead on floor - AR61.25-P-6610MCO

MODEL 451.4 (except 451.49)

Fig 1: Identifying Mounting Console For Bulkhead On Floor Remove/Install Components

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

30.1.09

Information on alternative repair methods added (riveting or plug welding as alternative)

	Removing
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on riveting		AH60.00-P-0003-01MCC
	Notes on replacing body parts		AH60.00-P-0027-01FF
	General information on body repair		AH60.00-P-0001-01FF
		Generally conventional tools are required for body work, additional tools required are listed above. Blind rivet tool
		The repair method using riveting described here can be replaced by plug welding if required. Adapt preparatory work accordingly.
1	Remove detachable parts in the repair area
2	Cover all detachable parts remaining in vehicle (area to be repaired)	Use fire-resistant welding tarp. Otherwise flying sparks can cause damage.
3	Expose spot welds on mounting console for bulkhead (1) and cut out (areas A, B and C)
4	Remove damaged mounting console for bulkhead (1).
5	Level cut spot welds.
	Install
6	Fit new mounting console for bulkhead (2) with bulkhead.	When fitting, observe correct distances.
7	Drill Ø 6.5 mm rivet holes (areas D, E and F)
8	Remove drilling shavings with wet/dry vacuum cleaner.
9	Remove new mounting console for bulkhead (2) and bulkhead.
10	Deburr rivet holes on new mounting console for bulkhead (2) and body on both sides.
11	Fit new mounting console for bulkhead (2) and fasten with manual temporary fasteners.
12	Rivet new console for bulkhead (2) using blind rivet (areas D, E and F)	Blind rivet	*BR00.45-Z-1001-13A
13	Prime repair area using primer filler
14	Supply standard seam seals with body sealant		AR97.10-P-4000MCC
		Sealant, white	*BR00.45-Z-1003-01A
15	Paint repair area adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02MCC
16	Apply additional cavity preservation		AR97.20-P-1500FF
		Teroson protective wax	*BR00.45-Z-1008-05A
17	Reinstall all detachable parts removed

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1008-05A	Teroson protective wax Art. no.: 122.73Q	Henkel Loctite
BR00.45-Z-1001-13A	Blind rivet 6.4 x 14	A 003 990 35 97