Remove/install diagonal strut console on longitudinal member - AR61.10-P-5140MCO
MODEL 451.4
Diagonal strut console on front longitudinal member
MODIFICATION NOTES
| 30.1.09 | Information on alternative repair methods added (riveting or plug welding as alternative) |
| Removing | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| General information on riveting | AH60.00-P-0003-01MCC | ||
| Notes on replacing body parts | AH60.00-P-0027-01FF | ||
| General information on repairs to body | AH60.00-P-0001-01FF | ||
| Generally conventional tools are required for body work, additional tools required are listed below. | Pneumatic/hydraulic blind rivet tool |
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| The repair method using riveting described here can be replaced |
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| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Expose spot welds on diagonal strut console (1) and cut out (areas A, B and C) | ||
| 4 | Remove damaged diagonal strut console (1) | ||
| Install | |||
| 5 | Fit new diagonal strut console (1) with diagonal strut and fix in place | ||
| 6 | Drill Ø 6.5 mm rivet holes (areas D, E and F) | ||
| 7 | Remove new diagonal strut console (1) and diagonal strut | ||
| 8 | Debur rivet holes on diagonal strut console (1) and body on both sides | ||
| 9 | Fit new diagonal strut console (1) and fix in place using manual temporary fasteners | ||
| 10 | Rivet new diagonal strut console (1) with Polygrip 6.4 x 14 flat/round head rivets (areas D, E and F) | Rivet | *BR00.45-Z-1001-13A |
| 11 | Clean sheet metal flange with wire brush and clean areas to repaired | ||
| 12 | Prime area to be repaired using primer filler | ||
| 13 | Supply standard seam seals with body sealant | AR97.10-P-4000MCC | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 14 | Supplement standard underbody protection with permanent underbody sealant | Underfloor protection | *BR00.45-Z-1001-05A |
| 15 | Paint area repaired and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02MCC | ||
| 16 | Apply additional cavity preservation | AR97.20-P-1500FF | |
| Teroson protective wax | *BR00.45-Z-1008-05A | ||
| 17 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
| BR00.45-Z-1008-05A | Teroson protective wax Art. no.: 122.73Q |
Henkel Loctite www.Loctite.de |
| BR00.45-Z-1001-13A | Blind rivet 6.4 x 14 | A 003 990 35 97 |