Remove/install console for batteries on floor - AR61.25-P-6611MEV

MODEL 451.391/491 

Fig 1: Identifying Console For Batteries On Floor Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on performing repair, body work and welding on vehicles with airbags and RTE units		AH91.00-P-0002-01SM
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-P-0005-01FF
	General information on body repair		AH60.00-P-0001-01FF
	Notes on replacing body parts		AH60.00-P-0027-01FF
	Remove
1	Remove detachable parts in the repair area
	000 588 03 62 00 Lifting platform	Generally conventional tools are required for body work, additional tools required are listed above.	WS01.00-P-0091A
2	Cover all detachable parts remaining in vehicle (area to be repaired)	Use reflection protection tarpaulin (fire-proof). Otherwise they can be damaged from flying sparks.
3	Expose spot welds on damaged mounting console (1) and cut out (areas A and B)
4	Remove damaged mounting console (1)
5	Level separated spot welds and grind mating surfaces down to bare metal
6	Drill holes for plug welding on new mounting console (2) (areas C and D)
7	Grind mating surfaces on new mounting console (2) down to bare metal in crosshatched areas
8	Remove grinding and drill shavings with wet/dry vacuum cleaner
	Install
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
9	Fit new mounting console (2) together with high-voltage battery and tack weld
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Evaluation of high-voltage components	When fitting observe correct distances.	AH54.00-P-6500-01SXH
10	Remove high volt battery
11	Weld in new mounting console (2) (area E and F)
12	Clean welds with wire brush
13	Prime repair area using primer filler
14	Supply standard seam seals with body sealant		AR97.10-P-4000MCC
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
15	Paint repair area adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02MCC
16	Apply additional cavity preservation		AR97.20-P-1500FF
		Teroson protective wax, art. no: 122.73Q	*BR00.45-Z-1008-05A
17	Reinstall all detachable parts removed

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1008-05A	Teroson protective wax, art. no: 122.73Q	Henkel Loctite