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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Wheel Hubs >> Rear Axle - 451 Chassis >> Testing & Repair >> Replace input shaft boot >> Replace input shaft boot - AR35.30-P-0623MCU

Replace input shaft boot - AR35.30-P-0623MCU

MODEL 451.3/4 

Wheel end 

Fig 1: Clamping Input Shaft In Vise
G10961361Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove input shaft (6)   AR35.30-P-0620MCU 
DISASSEMBLING Disassemble     
2 Clamp input shaft (6) in vise (3) using protective jaws    
3 Detach clamps (4, 5)    
4 Cut open and pull off input shaft boot (2) and detach constant velocity joint (1) in direction of arrow from input shaft (6) IMPORTANT Drive the constant velocity joint (1) on the inner spider off the input shaft (6). Use a suitable steel drift.  
5 Remove circlip (7)    
CLEAN Clean     
6 Clean constant velocity joint (1)    
ASSEMBLING Assembly     
7 Push clamp (4) onto input shaft (6)    
8 Push new input shaft boot (2) onto input shaft (6)    
9 Install new circlip (7).    
10 Fill constant velocity joint (1) up to upper edge of inner spider with grease included in package contents    
11 Push constant velocity joint (1) onto input shaft (6) IMPORTANT The constant velocity joint (1) must engage in circlip (7).  
12 Fill input shaft boot (2) and constant velocity joint (1) with remaining grease    
13 Push input shaft boot (2) onto constant velocity joint (1) IMPORTANT The raised bead on the input shaft boot (2) must locate in the slot in the constant velocity joint (1).  
14 Position clamps (4, 5) on input shaft boot (2) and secure    
15 Release input shaft (6) from vise (3) and remove    
INSTALLING Install     
16 Install input shaft (6)   AR35.30-P-0620MCU