Replace consoles on front longitudinal member - AR62.20-P-1265MCC

MODEL 451.3/4 

Consoles on bottom front longitudinal member 

Shown on model 451.3 

Fig 1: Identifying Mounting Console And Bottom Longitudinal Member - Shown On Model 451.3 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Mounting Console And Bottom Longitudinal Member - Shown On Model 451.3 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-P-0005-01FF
	Notes on performing repair, body work and welding on vehicles with airbags and ETR units		AH91.00-P-0002-01SM
	Notes on replacing body parts		AH60.00-P-0027-01FF
	General information on body repair		AH60.00-P-0001-01FF
	The following workshop equipment and tools are required for repair:	Round wire brush   Carbide cutter   Wet and dry vacuum cleaner   Drill   Vise grip pliers   Cartridge gun   MIG-MAG inert gas welder (steel, brazing, aluminum)   Welding protective blanket   Grinding disk
1	Remove detachable parts in the repair area
2	Cover all detachable parts remaining in vehicle (area to be repaired)	Use fireproof tarp to avoid damage from flying sparks.
3	Expose spot welds on console (1) and cut out (areas A and B)
4	Remove damaged console (1)
5	Grind mating surfaces on lower longitudinal member (2) down to bare metal in cross-hatched areas.
6	Remove protective paint in welding area of new console (1) and grind connecting flange down to bare metal in shaded areas
	Install
7	Fit console (1) with front crossmember	When fitting, observe correct distances.
8	Console (1) (areas C and D)
9	Level spot welds (areas C and D)
10	Clean sheet metal flange with wire brush and clean areas to repaired
11	Prime repair area using primer filler
12	Supply standard seam seals with body sealant		AR97.10-P-4000MCC
		Sealant	*BR00.45-Z-1003-01A
13	Paint repair area adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02MCC
14	Apply additional cavity preservation		AR97.20-P-1500FF
		Teroson protective wax	*BR00.45-Z-1008-05A
15	Reinstall all detachable parts removed