Brakes - Hydraulic & Mechanical Systems - 451 Chassis

• Basic Knowledge
  • Table of contents: Functional description, Electronic Stability Program (ESP) - GF42.45-P-0999MCC
  • Overview of system components, Electronic Stability Program (ESP) - GF42.45-P-9997MCC
• Safety Precautions
  • Safety information: Brakes - hydraulic and mechanical systems - AS42.00-Z-9999ZZ
• Testing & Repair
  • Bleed brake system - AR42.10-P-0010MCU
  • Remove/install brake lines - AR42.10-P-0017MCU
  • Remove/install brake hose at rear axle - AR42.10-P-0023MCU
  • Remove/install brake hose to front axle - AR42.10-P-0026MCU
  • Remove/install left front brake line - AR42.10-P-0032MCU
  • Remove/install right front brake line
    • Remove/install right front brake line - AR42.10-P-0033MCC
    • Remove/install right front brake line - AR42.10-P-0033MCU
  • Remove/install brake line from the master brake cylinder to the ESP hydraulic unit
    • Remove/install brake line from the master brake cylinder to the ESP hydraulic unit - AR42.10-P-0034MCC
    • Remove/install brake line from the master brake cylinder to the ESP hydraulic unit - AR42.10-P-0034MCU
  • Remove/install brake line from the ESP hydraulic unit to the rear axle - AR42.10-P-0035MCU
  • Remove/install left rear brake line - AR42.10-P-0036MCU
  • Remove/install right rear brake line - AR42.10-P-0037MCU
  • Remove/install mechanical stop lamp switch - AR42.10-P-0040MCC
  • Adjust mechanical stop lamp switch - AR42.10-P-0041MCC
  • Remove/install front axle brake caliper - AR42.10-P-0070MCU
  • Remove/install brake carrier plate - AR42.10-P-0164MCU
  • Remove/install brake shoes at rear axle - AR42.10-P-0165MCU
  • Remove/install wheel brake cylinder - AR42.10-P-0167MCU
  • Install, remove automatic brake adjuster - AR42.10-P-0169MCU
  • Remove/install front axle brake disk - AR42.10-P-0230MCU
  • Remove/install splash shield on front brake - AR42.10-P-0233MCU
  • Removing and installing brake fluid reservoir
    • Removing and installing brake fluid reservoir - AR42.10-P-0301MCC
    • Removing and installing brake fluid reservoir - AR42.10-P-0301MCU
  • Remove/install brake carrier - AR42.10-P-0500MCU
  • Remove/install brake drum - AR42.10-P-1010MCU
  • Remove/check/install front axle brake pads - AR42.10-P-1600MCU
  • Remove/install hand brake lever - AR42.20-P-0500MCU
  • Remove/install parking brake indicator switch - AR42.20-P-0501MCC
  • Parking brake cable removal and installation - AR42.20-P-0545MCU
  • Remove/install pull rod
    • Remove/install pull rod - AR42.20-P-0570MCU
    • Remove/install pull rod - AR42.20-P-0570MEX
  • Remove/install left front or right rpm sensor - AR42.30-P-0712MCC
  • Remove/install rear axle speed sensor - AR42.30-P-0714MCU
  • Remove/install electronic stability program (ESP) hydraulic unit
    • Remove/install electronic stability program (ESP) hydraulic unit - AR42.45-P-0817MCC
    • Remove/install electronic stability program (ESP) hydraulic unit - AR42.45-P-0817MCU
  • Remove/install electronic stability program (ESP) control unit - AR42.45-P-0820MCU
  • Remove/install yaw rate and lateral acceleration sensor - AR42.45-P-0841MCU
• Test & Adjustment Values
  • Test and adjustment values: Smart: Brakes - hydraulic and mechanical systems - BE42.00-Z-9999CZ
• Maintenance
  • Replace brake fluid - AP42.00-P-4280MCC
  • Brake test - AP42.00-P-4290MCC
  • Check wet boiling point of brake fluid - AP42.00-P-4298MCC
  • Brake system - inspect fluid level - AP42.10-P-4210MCC
  • Overview - Check brake system fluid level - AP42.10-P-4247US
  • Check lining thickness of brake pads and condition of brake disks - AP42.10-P-4251MCC
  • Check brake lining thickness - AP42.10-P-4253MCC
  • Check setting of handbrake - AP42.20-P-4240MCC
  • Check automatic handbrake adjuster - AP42.20-P-4241MCC
• Retrofitting & Conversion
  • Install Brabus hand brake lever - AN42.20-P-0003MCC
  • Install Brabus hand brake lever - AN42.20-P-0003MCU
• Torque Specifications
  • Tightening torques: Smart: Brakes - hydraulic and mechanical systems - BA42.00-Z-9999CZ
• Wiring Diagrams
  • Wiring diagram of Electronic Stability Program (ESP)
    • Wiring diagram of Electronic Stability Program (ESP) - PE42.45-P-2000MCC
    • Wiring diagram of Electronic Stability Program (ESP) - PE42.45-P-2000MCD
  • Electrical function diagram for Electronic Stability Program (ESP) - PE42.45-P-2050MCC
• Special tools
  • 000 588 05 21 00 Roller brake test stand - WS42.00-P-0006B
  • 000 589 52 43 00 Resetting device - WS42.00-P-0009A
  • 000 588 07 21 00 Test equipment - WS42.00-P-0014B
  • 140 589 00 19 00 Caliper gauge - WS42.00-P-0028A
  • 450 589 02 37 00 Brake piston pusher tool - WS42.00-P-0062A
  • 450 589 01 19 00 Vernier caliper - WS42.00-P-0063A
  • 450 589 03 09 00 Torx bit insert - WS42.00-P-0064B
  • 452 589 00 68 00 Scraper - WS42.00-P-0066B
  • 452 589 03 99 00 Set of torque tools - WS42.00-P-0071B
  • 450 589 15 37 00 Pliers - WS42.00-P-0082B
  • 451 589 00 14 00 Sleeve - WS42.00-P-0083C
  • 451 589 00 03 00 Socket wrench set - WS42.00-P-0086B