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Retrofit base carrier - AZ88.00-P-0005MCU

MODEL 451.3 (except 451.391), 451.4 (except 451.491) 

with CODE 494 (US version) 

except CODE P02 (car2go) 

Fig 1: Identifying Base Carrier Related Components (1 Of 2)
G10979288Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Base Carrier Related Components (2 Of 2)
G10979289Courtesy of MERCEDES-BENZ USA
ASSEMBLING Assemble     
1 Position mount carrier (2) on completely folded up basic carrier (1) and screw on finger-tight using bolts (3) and washers (4)    
REMOVING Remove     
2 Remove CBS rear end (14)    
REFER TO TESTING & REPAIR   Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
AR88.20-P-1900MCC 
3 Unclip caps (15) and remove    
4 Detach liftgate (16)    
REFER TO TESTING & REPAIR   Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
AR72.20-P-3500-02MCC
INSTALLING Install     
5 Tighten adapter pins (6) on vehicle crossmember (13) TORQUE SPECIFICATION Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go) adapter pins to crossmember
*BA88.00-P-1001-02A 
DANGER Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
6 Install mounts (9) of basic carrier (1) with bolts (10) Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
AZ88.00-P-0005-02MCU
REFER TO SPECIAL TOOLS 000 588 01 72 00 Sealing and corrosion protection gun   WS97.00-N-0002B
    TORQUE SPECIFICATION Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go) bolt to basic carrier bracket
*BA88.00-P-1002-02A 
    Thread locking agent, Loctite 243 (10 ml) *BR00.45-Z-1133-02A 
    Teroson protective wax, art. no: 122.73Q *BR00.45-Z-1008-05A 
7 Install CBS rear end (14)    
REFER TO TESTING & REPAIR   Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
AR88.20-P-1900MCC 
8 Position liftgate (16) and fasten    
REFER TO TESTING & REPAIR   Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go)
IMPORTANT Observe marking of hinge in relation to body.
AR72.20-P-3500-02MCC
    TORQUE SPECIFICATION Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go) bolt, check strap to lower rear-end door lock
*BA72.20-P-1002-02F 
    TORQUE SPECIFICATION Model 451.3 (except 451.391), 451.4 (except 451.491)
with code 494 (US version)
except code P02 (car2go) nut, lower rear-end door hinge to body
*BA72.20-P-1003-02F 
9 Position basic carrier (1) at mounting bolts (7) and tighten to adapter pins (6) with bolts (11) as well as washers (12)    
10 Place tool (5) in vehicle IMPORTANT The tool (5) is intended for the customer, for removing and installing basic carrier (1).  
11 Enter special equipment in online vehicle data card via vehicle documentation system (VeDoc) IMPORTANT
  • Reenter CODE E14 (basic carrier).
 
12 Document retrofitted equipment in VeDoc IMPORTANT Attach note "Basic carrier retrofitted according to AZ88.00-P-0005MCU " .  
13 Install bicycle carrier, ski carrier or snowboard carrier according to assembly instructions included in the scope of delivery Only on customer request.  
REAR-END DOOR

Number Designation Model 451.3 Model 451.4
BA72.20-P-1002-02F Bolt, check strap to lower rear-end door lock Nm 20 20
REAR-END DOOR

Number Designation Model 451.3 Model 451.4
BA72.20-P-1003-02F Nut, lower rear-end door hinge to body Nm 43 43
BASIC CARRIER

Number Designation Model 451.3/4
BA88.00-P-1001-02A Adapter pins to crossmember Nm 80
BASIC CARRIER

Number Designation Model 451.3/4
BA88.00-P-1002-02A Bolt to basic carrier bracket Nm 8
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite
 
BR00.45-Z-1133-02A Thread locking agent, Loctite 243 (10 ml) A 613 989 09 71 09
PARTS ORDERING NOTES

Part no. Designation Quantity
KG 98 Basic carrier 1