Retrofit base carrier - AZ88.00-P-0005MCU
MODEL 451.3 (except 451.391), 451.4 (except 451.491)
with CODE 494 (US version)
except CODE P02 (car2go)
| Assemble | |||
| 1 | Position mount carrier (2) on completely folded up basic carrier (1) and screw on finger-tight using bolts (3) and washers (4) | ||
| Remove | |||
| 2 | Remove CBS rear end (14) | ||
| Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) |
AR88.20-P-1900MCC | ||
| 3 | Unclip caps (15) and remove | ||
| 4 | Detach liftgate (16) | ||
| Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) |
AR72.20-P-3500-02MCC | ||
| Install | |||
| 5 | Tighten adapter pins (6) on vehicle crossmember (13) | with code 494 (US version) except code P02 (car2go) adapter pins to crossmember |
*BA88.00-P-1001-02A |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 6 | Install mounts (9) of basic carrier (1) with bolts (10) | Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) |
AZ88.00-P-0005-02MCU |
| 000 588 01 72 00 Sealing and corrosion protection gun | WS97.00-N-0002B | ||
with code 494 (US version) except code P02 (car2go) bolt to basic carrier bracket |
*BA88.00-P-1002-02A | ||
| Thread locking agent, Loctite 243 (10 ml) | *BR00.45-Z-1133-02A | ||
| Teroson protective wax, art. no: 122.73Q | *BR00.45-Z-1008-05A | ||
| 7 | Install CBS rear end (14) | ||
| Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) |
AR88.20-P-1900MCC | ||
| 8 | Position liftgate (16) and fasten | ||
| Model 451.3 (except 451.391), 451.4 (except 451.491) with code 494 (US version) except code P02 (car2go) |
AR72.20-P-3500-02MCC | ||
with code 494 (US version) except code P02 (car2go) bolt, check strap to lower rear-end door lock |
*BA72.20-P-1002-02F | ||
with code 494 (US version) except code P02 (car2go) nut, lower rear-end door hinge to body |
*BA72.20-P-1003-02F | ||
| 9 | Position basic carrier (1) at mounting bolts (7) and tighten to adapter pins (6) with bolts (11) as well as washers (12) | ||
| 10 | Place tool (5) in vehicle | ||
| 11 | Enter special equipment in online vehicle data card via vehicle documentation system (VeDoc) |
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| 12 | Document retrofitted equipment in VeDoc | ||
| 13 | Install bicycle carrier, ski carrier or snowboard carrier according to assembly instructions included in the scope of delivery | Only on customer request. |
REAR-END DOOR
| Number | Designation | Model 451.3 | Model 451.4 | |
|---|---|---|---|---|
| BA72.20-P-1002-02F | Bolt, check strap to lower rear-end door lock | Nm | 20 | 20 |
REAR-END DOOR
| Number | Designation | Model 451.3 | Model 451.4 | |
|---|---|---|---|---|
| BA72.20-P-1003-02F | Nut, lower rear-end door hinge to body | Nm | 43 | 43 |
BASIC CARRIER
| Number | Designation | Model 451.3/4 | |
|---|---|---|---|
| BA88.00-P-1001-02A | Adapter pins to crossmember | Nm | 80 |
BASIC CARRIER
| Number | Designation | Model 451.3/4 | |
|---|---|---|---|
| BA88.00-P-1002-02A | Bolt to basic carrier bracket | Nm | 8 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1008-05A | Teroson protective wax, art. no: 122.73Q | Henkel Loctite |
| BR00.45-Z-1133-02A | Thread locking agent, Loctite 243 (10 ml) | A 613 989 09 71 09 |
PARTS ORDERING NOTES
| Part no. | Designation | Quantity |
|---|---|---|
| KG 98 | Basic carrier | 1 |