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Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Wheel Hubs >> Rear Axle - 451 Chassis >> Testing & Repair >> Remove/install rear axle shaft >> Remove/install rear axle shaft - AR35.30-P-0620MCU

Remove/install rear axle shaft - AR35.30-P-0620MCU

MODEL 451.3/4 

Shown on right side of vehicle 

Fig 1: Identifying Rear Axle Shaft Remove/Install Components - Shown On Right Side Of Vehicle
G10978375Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

26.10.07 Bolt, shock absorber to rear axle   *BA32.25-P-1001-03N 
REMOVINGINSTALLING Remove/install     
1 Remove left or right rear wheel   AR40.10-P-1100MCU
2 Unscrew bolt (2) of rear axle shaft (1) IMPORTANT To undo and tighten the bolt (2) screw two wheel bolts (3) into the wheel hub and counterhold wheel hub using a suitable tool.
INSTALLATION NOTES Replace self-locking bolt (2) of rear axle shaft (1).
TORQUE SPECIFICATION
*BA35.30-P-1002-01D 
3 Support the rear axle crossmember (4) using a transmission jack, unscrew bolts (5) and lower the rear axle crossmember (4) TORQUE SPECIFICATION
Transmission jack
*BA35.10-P-1003-01F 
4 Remove wheel bolts (3) from wheel hub, position adaptation (6) to line up with the hole circle and attach to the wheel hub with all wheel bolts (3) SPECIAL TOOL Figure
5 Position the extraction and insertion tool (7) to line up with the hole circle and fasten with bolts (8) to the adapter (6) Figure
    SPECIAL TOOL Figure
6 Press rear axle shaft (1) out of the wheel hub and detach extraction and insertion tool (7) as well as adapter (6) from the wheel hub SPECIAL TOOL Figure
    SPECIAL TOOL Figure
7 Support axle tube (9) with major assemblies lifting table or transmission jack IMPORTANT If both rear axle shafts (1) are removed simultaneously, the major assemblies lifting table should be used to support the axle tube (9).
Major assembly platform lift
 
8 Remove expansion clip on cover (10), remove cover (10)    
9 Remove bolt of shock absorber (11) on axle tube (9) TORQUE SPECIFICATION *BA32.25-P-1001-03N 
10 Lower the axle tube (9) carefully and guide rear axle shaft (1) out of the wheel hub NOTES Ensure that the inner ball joint of the rear axle shaft (1) is not pulled apart as it will be irreparably damaged as a result.
IMPORTANT When lowering the axle tube (9) ensure that the rear spring does not fall out of its supports.
INSTALLATION IMPORTANT : Observe the correct seat of the rear spring in the supports on the axle tube (9) and on the frame-type integral support. Insert the shock absorber (11) into the support on the axle tube (9).
 
11 Raise the axle tube (9) and attach to the shock absorber (11) INSTALLATION IMPORTANT : Unscrew bolt on shock absorber (11) and lower the axle tube (9) until the rear axle shaft (1) can be inserted into the wheel hub.
In the process ensure that the rear spring does not fall out of its supports.
 
12 Undo rear axle shaft (1) using impact extractor and extractor tool (12) on transmission and remove. Afterwards seal the transmission opening with plug IMPORTANT Collect escaping transmission oil in a suitable container.
INSTALLATION NOTES Do not damage radial shaft sealing ring otherwise it may leak.
INSTALLATION IMPORTANT : Replace circlip on the inner joint of the rear axle shaft (1).
SPECIAL TOOL
Figure
    SPECIAL TOOL Figure
    Plug *BR00.45-Z-1005-15A 
13 Install in the reverse order    
14 Inspect transmission oil level, adjust to correct level if necessary   AR26.00-P-0200MCU
REAR AXLE SHOCK ABSORBER

Number Designation Model 451.3/4
BA32.25-P-1001-03N Bolt, shock absorber to rear axle Nm 70
REAR AXLE CARRIER

Number Designation Model 451.3/4
BA35.10-P-1003-01F Bolt, crossmember to frame-type integral support Nm 65
REAR AXLE SHAFT

Number Designation Model 451.3/4
BA35.30-P-1002-01D Bolt, rear axle shaft to rear axle shaft flange Stage 1 Nm 45
Stage 2 ∠° 90
Fig 2: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G09983604Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Extraction Tool (221 589 04 33 00)
G09976287Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Adaptation (451 589 00 34 00)
G10978374Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Impact Extractor (602 589 00 33 00)
G09976289Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-15A Cap to transmission housing A 451 261 00 33