Replace end crossmember internal part - AR64.20-P-1120MCC
MODEL 451.3/4
Shown on model 451.3
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01FF | ||
| Notes on performing repair, body work and welding on vehicles with airbags and ETR units | AH91.00-P-0002-01SM | ||
| General information on riveting | AH60.00-P-0003-01MCC | ||
| Notes on replacing body parts | AH60.00-P-0027-01FF | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| The following workshop equipment and tools are required for repair: | Round wire brush Backup pad Hard metal ball cutter Cartridge gun Drill Angle grinder Wet/dry vacuum cleaner Spot weld milling cutter Vise grip pliers Inverter spot welder Passenger car straightening system (Celette) |
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| Tarp (fire-resistant) | Welding protective blanket |
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| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Set up straightening bench with straightening bracket and attach vehicle | ||
| Setup plans | Straightening system for passenger cars (Car-O-Liner) |
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| 4 | Remove end plate | AR64.20-P-5731MCC | |
| 5 | Remove end crossmember inner panel (1) | AR64.20-P-1120-01MCC | |
| 6 | Prepare end crossmember inner panel (1) for installation | AR64.20-P-1120-02MCC | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare connecting points on body | AR64.20-P-1120-04MCC | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install and weld in end crossmember inner section (1) | AR64.20-P-1120-03MCC | |
| 9 | Install end plate | AR64.20-P-5731MCC | |
| 10 | Clean welds and sheet metal flange with wire brush and clean areas to be repaired | ||
| 11 | Prime repair area using primer filler | ||
| 12 | Supply standard seam seals with body sealant | AR97.10-P-4000MCC | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 13 | Supplement standard underbody protection with permanent underbody sealant | Underfloor protection | *BR00.45-Z-1001-05A |
| 14 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02MCC | ||
| 15 | Apply additional cavity preservation | ||
| Teroson protective wax | *BR00.45-Z-1008-05A | ||
| 16 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
| BR00.45-Z-1008-05A | Teroson protective wax | Henkel Loctite |
| Art. no.: 122.73Q | ||
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |