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Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System - 451 Chassis >> Testing & Repair >> Remove/install brake booster vacuum line >> Remove/install brake booster vacuum line - AR43.10-P-0355MEX

Remove/install brake booster vacuum line - AR43.10-P-0355MEX

MODEL 451.390/392/490/492 

Fig 1: Identifying Brake Booster Vacuum Line Remove/Install Components - Model 451.390/392/490/492 (1 Of 2)
G10978493Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Brake Booster Vacuum Line Remove/Install Components - Model 451.390/392/490/492 (2 Of 2)
G10978494DANGERNOTESNOTESNOTESREMOVINGINSTALLINGIMPORTANTIMPORTANTINSTALLATION IMPORTANTINSTALLATION IMPORTANTINSTALLATION IMPORTANTINSTALLATION IMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
NOTES Note on high-voltage battery   AH54.10-P-0006-01MEV
NOTES Note on the voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Push down brake pedal several times IMPORTANT To reduce any vacuum.  
2 Remove high-voltage battery   AR54.10-P-1140MEX
3 Release and disconnect electrical connectors (6)    
4 Unscrew nut (2) on vacuum sensor bracket (3) and remove vacuum sensor bracket (3) IMPORTANT The vacuum sensor bracket (3) is integrated in the brake booster vacuum line (1).  
5 Pull brake booster vacuum line (1) out of the seal (4) on the brake booster (5) INSTALLATION IMPORTANT : Check seal (4) on brake booster (5) for damage and replace if necessary.  
6 Unclip brake booster vacuum line (1) from brackets (7, 8) INSTALLATION IMPORTANT : Check bracket (7, 8) for damage, replace if necessary.  
7 Remove maintenance panel (9) Model 451.490/492  
8 Unclip brake booster vacuum line (1) from brackets (10, 11) INSTALLATION IMPORTANT : Check bracket (10, 11) for damage, replace if necessary.  
9 Operate both catch hooks of pneumatic clutch (12) simultaneously in the direction of the arrow and detach brake booster vacuum line (1) at brake booster vacuum pump (M57) INSTALLATION IMPORTANT : Make sure that the pneumatic coupling (12) is seated correctly on the brake booster vacuum pump (M57).  
10 Pull out the brake booster vacuum line (1) towards the left between the integral support and body, and remove    
11 Install in the reverse order