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Home >> Smart >> 2012 >> Fortwo Passion, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 451 Chassis >> Retrofitting & Conversion >> Retrofit BRABUS muffler - AN49.10-P-1003MCU

Retrofit BRABUS muffler - AN49.10-P-1003MCU

ENGINES 132.910 in MODELS 451.3/4 up to 19.3.12 

Fig 1: Identifying BRABUS Muffler Related Components
G10977872Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove rear muffler   AR49.10-P-4823MCU 
INSTALLING Install     
2 Clean sealing surfaces on exhaust pipe    
3 Fit new sealing ring on exhaust pipe    
4 Position BRABUS muffler (1) at catalytic converter and support with transmission jack and removal fixture SPECIAL TOOL Removal fixture Figure
    Transmission jack
 
 
5 Fasten BRABUS muffler (1) with screw/bolts (5) TORQUE SPECIFICATION *BA49.10-P-1001-01AD 
6 Carefully lower BRABUS muffler (1) with transmission jack and removal fixture    
7 Insert heat shield (4) in the two retaining clips at the front of the catalytic converter    
8 Fasten screw/bolts (3) on the heat shield (4)    
9 Lift BRABUS muffler (1) and insert in rubber mountings (6)    
10 Retrofit BRABUS (2) rear apron IMPORTANT The BRABUS muffler (1) can only be installed in combination with BRABUS rear apron (2). AN88.20-P-0001MCU
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Perform an engine test run and check the exhaust system around the BRABUS muffler (1) for leaktightness    
12 Add special equipment to the vehicle data card and to the online vehicle data card IMPORTANT Retrofit code (F04) Sport exhaust system, Brabus (DFO).  
EXHAUST SYSTEM

Number Designation Engine 132.9
BA49.10-P-1001-01AD Screw/bolt, rear muffler to catalytic converter Nm 25
Fig 2: Identifying Removal Fixture (450 589 02 62 00)
G10977873Courtesy of MERCEDES-BENZ USA
PARTS ORDERING NOTES

Part no. Designation Quantity
DG 98 Brabus muffler 1