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Home >> Smart >> 2012 >> Fortwo Passion, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 451 Chassis >> Testing & Repair >> Drain, fill drive electric motor coolant - AR20.00-P-1143MEV

Drain, fill drive electric motor coolant - AR20.00-P-1143MEV

MODEL 451.391/491 with ENGINE 780.009 

Fig 1: Identifying Cap, Radiator And Coolant Drain Plug
G10978183Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Note on the voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Lowering     
1 Remove transmitter key and mains plug    
2 Remove interior flap above engine   AR88.40-P-1100-03MCC
3 Turn cooling system cap (1) on expansion reservoir (2) a half turn counterclockwise, relieve the overpressure and then unscrew the cooling system cap (1)    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
4 Raise vehicle with vehicle lift    
5 Remove coolant drain plug (3) and catch coolant in a suitable container    
  Filling     
6 Screw in coolant drain plug (3) tightly TORQUE SPECIFICATION Coolant drain plug to engine *BA20.10-P-1006-01N 
7 Lower vehicle with vehicle lift    
8 Pour in coolant and bleed cooling system   AR20.00-P-1143-06MEV
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications   Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
SPECIAL TOOL Anticorrosion/antifreeze agents (Sheet 325.0)   Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
    SPECIAL TOOL Pressure pump Figure
    SPECIAL TOOL Filling device Figure
  Check     
9 Check coolant level in cooler (2); correct if necessary    
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications   Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) IMPORTANT The coolant level in cooler (2) must be filled until the maximum mark. Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
10 Seal cooler (2) with cap (1)    
11 Lower vehicle with vehicle lift    
12 Install interior flap above engine   AR88.40-P-1100-03MCC
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 780.009
BA20.10-P-1006-01N Coolant drain plug to engine Nm 45
Fig 2: Identifying Filling Device (450 589 20 63 00)
G10978008Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Pump (450 589 07 21 00)
G10978009Courtesy of MERCEDES-BENZ USA