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Remove/install vacuum pump - AR43.05-P-1320MEV

MODEL 451.391/491 with ENGINE 780.009 

Fig 1: Identifying Vacuum Pump Remove/Install Components - Model 451.391/491 With Engine 780.009
G10978484DANGERNOTESNOTESREMOVINGINSTALLINGDANGERIMPORTANTINSTALLATION IMPORTANTINSTALLATION IMPORTANTTORQUE SPECIFICATIONREFER TO MAINTENANCECourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system.
Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.
AS54.00-Z-0001-01A
NOTES Note on the voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove vehicle key and mains plug    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
2 Raise vehicle with vehicle lift    
3 Unclip connector of brake booster vacuum pump (M57x1) at bracket (1) and disconnect    
4 Unscrew screw/bolt (2)    
5 Remove screws/bolts (3)    
6 Expose electrical wiring harness (4) at bracket (1) IMPORTANT Disconnect cable ties for fastening electrical wiring harness (4) at top of bracket (1).
INSTALLATION IMPORTANT : Replace cable tie.
 
7 Guide brake booster vacuum pump (M57) with bracket (1) out until the pneumatic clutch (6) of brake booster vacuum line at rear (5) is accessible.    
8 Operate both catch hooks of pneumatic clutch (6) simultaneously in the arrow direction and detach brake booster vacuum line at rear (5) at brake booster vacuum pump (M57) INSTALLATION IMPORTANT : Make sure that the pneumatic coupling (6) is seated correctly on the brake booster vacuum pump (M57).
Check brake booster vacuum line at rear (5) for damage and replace if necessary.

Remove/install brake booster vacuum line
AR43.10-P-0355MEV 
9 Remove brake booster vacuum pump (M57) with bracket (1)    
10 Remove screws/bolts (7) and remove brake booster vacuum pump (M57) from bracket (1) TORQUE SPECIFICATION Bolt, vacuum pump to bracket *BA43.05-P-1002-01E 
11 Install in the reverse order    
12 Carry out brake test on the test stand    
REFER TO MAINTENANCE     AP42.00-P-4290MCC
VACUUM PUMP

Number Designation Model 451.390/391/392/49 0/491/492
BA43.05-P-1002-01E Bolt, vacuum pump to bracket Nm 11