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Remove/install rear axle crossmember - AR35.15-P-0250MCC

MODEL 451.3/4 

Fig 1: Identifying Rear Axle Crossmember Remove/Install Components (1 Of 2)
G10978365Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Rear Axle Crossmember Remove/Install Components (2 Of 2)
G10978366Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

4.11.08 Wheel alignment check with recording of vehicle level added Step 15
REMOVING Remove     
1 Raise vehicle using drive-on lifting platform    
2 Unscrew nuts (5). IMPORTANT The bolts (4) remain in the left bar link (3) and right bar link (6).  
3 Remove bolts (1)    
4 Remove rear axle crossmember (2) together with left bar link (3) and right bar link (6)    
5 Remove bolts (4)    
6 Drill out rivets (7) and rivet (arrow A) and remove heat shield (8) SPECIAL TOOL
Rechargeable drill/screwdriver
Figure
7 Remove remainder of rivets    
8 Remove bolts (9) and take off left bar link (3) and right bar link (6)    
INSTALLING Install     
IMPORTANT Installation should only be carried out when the vehicle is empty (approx. 75 kg on the driver seat and full tank or approx. 20 kg in front passenger area).    
9 Align left bar link (3) and right bar link (6) according to adjustment dimension of bar link relative to rear axle crossmember (a) and secure with bolts (9) Adjustment dimension, bar link to rear axle crossmember *BE35.15-P-1001-01B 
    TORQUE SPECIFICATION *BA35.15-P-1002-02C 
10 Position heat shield (8) on rear axle crossmember (2) and press in rivets (7) and rivet (arrow A) using hand riveting tool Hand riveting tool  
11 Insert bolts (4)    
12 Position rear axle crossmember (2) together with left bar link (3) and right bar link (6) on vehicle and tighten bolts (1) TORQUE SPECIFICATION *BA35.10-P-1003-01F 
13 Rock vehicle several times to settle suspension IMPORTANT Make sure that the vehicle is not resting on a lifting platform, axle jack, wheels-free jack, transmission jack or support block or suchlike.  
14 Secure left bar link (3) and right bar link (6) using bolts (4) and nuts (5) TORQUE SPECIFICATION *BA35.15-P-1001-02C 
15 Perform wheel alignment check IMPORTANT Depending on the workshop equipment, a selection has to be made between the alignment variant with recording of the vehicle level or without recording of vehicle level.
Without recording of vehicle level
AR40.20-P-0200MCC
    With recording of vehicle level AR40.20-P-0200MCE
TRAILING ARMS, WISHBONES

Number Designation Model 451
BE35.15-P-1001-01B Adjustment dimension, bar link to rear axle crossmember mm 130
REAR AXLE CARRIER

Number Designation Model 451.3/4
BA35.10-P-1003-01F Bolt, crossmember to frame-type integral support Nm 65
TRAILING ARMS, WISHBONES

Number Designation Model 451.3/4
BA35.15-P-1001-02C Bolt, bar-type link to axle tube Nm 90
BA35.15-P-1002-02C Bolt, bar-type link to crossmember Nm 65
Fig 3: Identifying Twist Drill Bit Set (450 589 01 70 00)
G07246369Courtesy of MERCEDES-BENZ USA