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Home >> Smart >> 2012 >> Fortwo Passion, 2D Convertible >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle - Maintenance >> Maintenance >> Rear axle - oil change - AP35.00-P-3501CMG

Rear axle - oil change - AP35.00-P-3501CMG

Model 172, 204, 212, 218, 231 with code 471 (Manual locking differential) 

Model 204, 212, 218, 231 with code P30 (AMG Performance Package) 

Model 204 with code P98 (Black Series) except code B25 (AMG Track Package) 

Model 205 with code 471 (Manual locking differential) with code P30 (AMG Performance Package) 

Model 219, 230.470/472/474 with code 471 (Manual locking differential) 

Model 219, 230.470/472/474 with code P30 (AMG Performance Package) 

Model 230.479 except code P99 (Special model "AMG Black Series") 

MODIFICATION NOTES

28.8.14 Filling capacity MODEL 212 AMG BF35.31-P-1001-01T
28.8.14 Capacity MODEL 212.074/075/076/077/092/274/275/276/277/292 BF35.31-P-1001-01T

Shown on model 204 

Fig 1: Identifying Rear Axle Gear And Oil Drain Screw - Shown On Model 204
G10037926Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Preparatory activity     
1 Lift vehicle on vehicle lift Model 172, 204, 205, 212, 218, 219, 230, 231  
REFER TO TESTING & REPAIR   Model 172 AR00.60-P-1000V
REFER TO TESTING & REPAIR   Model 205 AR00.60-P-1000LW
REFER TO TESTING & REPAIR   MODEL 219, 231 AR00.60-P-1000TX
    NOTES
Vehicle must be horizontal.
Otherwise, the rear-axle differential (1) will not be filled correctly and an incorrect oil filling capacity can lead to leakage and damage!
IMPORTANT The automatic selector lever must be at position "P". The parking brake must not be applied.
 
CLEANING Clean     
2 Clean area surrounding drain screw (1a) and filler plug (1e)    
REMOVING Remove     
3 Remove filling screw (1e)    
  Lowering     
4 Remove drain screw (1a) and drain oil from rear axle differential (1)    
CLEANING Clean     
5 Clean threaded hole in rear axle differential (1) Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
INSTALLING Install     
6 Apply a drop of sealant to start of lower thread on new drain screw (1a) then immediately install new drain screw (1a) and tighten. NOTES
Install a new drain screw (1a) each time it is removed.
 
Otherwise this may lead to leakage and consequential damage.
TORQUE SPECIFICATION Model 172, 204, 205, 212, 218, 231 Drain screw to rear axle differential
*BA35.31-P-1003-02H 
TORQUE SPECIFICATION Model 219 Oil drain screw, differential *BA35.31-P-1003-02D 
TORQUE SPECIFICATION Model 230 Oil drain screw for rear axle differential *BA35.31-P-1003-02A 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
  Filling     
7 Add oil to rear axle differential (1) up to lower edge of filler hole FLUID SPECIFICATION MODEL 172, 204, 212, 218, 231 Filling capacity *BF35.31-P-1001-01T 
FLUID SPECIFICATION Model 205 Filling capacity for rear axle differential with differential lock *BF35.31-P-1003-01U 
FLUID SPECIFICATION MODEL 219 Filling capacity *BF35.31-P-1003-01P 
FLUID SPECIFICATION Model 230 Filling capacity *BF35.31-P-1004-01L 
CLEANING Clean     
8 Clean filling hole in rear axle differential (1) Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
INSTALLING Install     
9 Apply a drop of sealant to start of lower thread on new filling screw (1e) then immediately install new filling screw (1e) and tighten. NOTES
Install a new filling screw (1e) each time it is removed.
Otherwise this may lead to leakage and consequential damage.
 
TORQUE SPECIFICATION Model 172, 204, 205, 212, 218, 231 Oil filler screw of rear axle differential *BA35.31-P-1002-02H 
TORQUE SPECIFICATION MODEL 219 Oil filler screw, differential *BA35.31-P-1002-02D 
TORQUE SPECIFICATION Model 230 Oil filler screw, differential *BA35.31-P-1002-02A 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
  Concluding tasks     
10 Lower vehicle with lifting platform    
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 230 except CODE P99 MODEL 230 with CODE P99
BA35.31-P-1002-02A Oil filler screw, differential Nm 50 -
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 219
BA35.31-P-1002-02D Oil filler screw, differential Nm 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 172 MODEL 204 except CODE 700/P98
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 204 with CODE P98 MODEL 204, 212.1 with CODE 700
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 60
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 MODEL 212.0/2, MODEL 212.1 except CODE 700
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 218 Model 231
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 230 except CODE P99 MODEL 230 with CODE P99
BA35.31-P-1003-02A Oil drain screw for rear axle differential Nm 50 -
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 219
BA35.31-P-1003-02D Oil drain screw, differential Nm 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 172 MODEL 204 except CODE 700/P98
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 204 with CODE P98 MODEL 204, 212.1 with CODE 700
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 60
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 MODEL 212.0/2, MODEL 212.1 except CODE 700
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 218 Model 231
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 50
REAR AXLE GEAR

Number Designation MODEL 172 except AMG MODEL 172 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 95 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation Model 204 (except 204.077/277/377) except code 700 (Technology Local Content China) MODEL 204.077/277, MODEL 204.377 except CODE B25/P98
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 95 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 204.377 with CODE P98, except CODE B25 MODEL 204.377 with CODE B25 and CODE P98
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter - -
Specification - -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 35
Specification Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation Model 212 (except 212.074/075/076/077/092/274/275/276/277/292) except code 700 (Technology Local Content China) Model 212.074/075/076/077/092/274/275/276/277/292
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 85 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 0 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 1 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 218 except AMG MODEL 218 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 231 except AMG MODEL 231 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
DIFFERENTIAL

Number Designation MODEL 219.322/354/356/357/372/375 MODEL 219.376/377
BF35.31-P-1003-01P Filling capacity Differential Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE DIFFERENTIAL

Number Designation Model 205.0 (except 205.086/087), 205.1, 205.2 (except 205.286/287) Model 205.086/087/286/287
BF35.31-P-1003-01U Filling capacity for rear axle differential with differential lock Liter - 1, 2
Specification - Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
DIFFERENTIAL

Number Designation MODEL 211.077/277, 230.470/472/474/479
BF35.31-P-1004-01L Filling capacity Differential Ø 215 mm Liter 1, 2
Specification Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71