Replace battery box - AR63.40-P-1196MCC

MODEL 451.3/4

Illustrated on model 451.3

Fig 1: Identifying Battery Recess

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

30.1.09

Information on alternative repair methods are worked in (riveting or plug welding as alternative and structural bonding)

	Removing
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Notes on performing repair, body work and welding on vehicles with airbags and ETR units		AH91.00-P-0002-01SM
	Pretreatment of bonding surfaces		AH60.00-P-0008-01MCC
	General information on riveting		AH60.00-P-0003-01MCC
	Notes on replacing body parts		AH60.00-P-0027-01FF
	General information on repairs to body		AH60.00-P-0001-01FF
	Generally conventional tools are required for body work, additional tools required are listed above.	Pneumatic/hydraulic blind rivet tool
	The repair method using riveting described here can be replaced by plug welding if required. Adapt preparatory work accordingly.
1	Remove detachable parts in the repair area
2	Cover all detachable parts remaining in vehicle (area to be repaired)	Use fireproof tarp to avoid damage from flying sparks.
3	Remove battery recess (1)		AR63.40-P-1196-01MCC
4	Prepare connecting points on battery recess (1) on body		AR63.40-P-1196-04MCC
5	Prepare battery recess (1) for installation		AR63.40-P-1196-02MCC
	Install
6	Install battery recess (1)	The repair method using bonding described here is not required for reasons of strength and can be eliminated. To ensure corrosion protection, it is necessary to apply a seam sealant.	AR63.40-P-1196-03MCC
		Adhesive	*BR00.45-Z-1092-02A
		Rivet	*BR00.45-Z-1001-13A
7	Clean welds and sheet metal flange with wire brush and clean areas to be repaired
8	Prime area to be repaired using primer filler
9	Supply standard seam seals with body sealant		AR97.10-P-4000MCC
		Sealant	*BR00.45-Z-1003-01A
10	Supplement standard underbody protection with permanent underbody sealant	Underfloor protection	*BR00.45-Z-1001-05A
11	Paint area repaired and adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02MCC
12	Apply additional cavity preservation		AR97.20-P-1500FF
		Teroson protective wax	*BR00.45-Z-1008-05A
13	Reinstall all detachable parts removed

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 009 989 36 71
BR00.45-Z-1001-05A	Underfloor protection 800 ml	A 001 986 46 10
BR00.45-Z-1008-05A	Teroson protective wax	Henkel Loctite
	Art. no.: 122.73Q
BR00.45-Z-1001-13A	Blind rivet 6.4x14	A 003 990 35 97