Replace front axle carrier console - AR62.20-P-1310MCC
MODEL 451.3/4
Shown on model 451.3
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01FF | ||
| Notes on performing repair, body work and welding on vehicles with airbags and ETR units | AH91.00-P-0002-01SM | ||
| Notes on replacing body parts | AH60.00-P-0027-01FF | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| The following workshop equipment and tools are required for repair: | Round wire brush Cartridge gun Drill Angle grinder Body jig saw Wet and dry vacuum cleaner Punching pliers Vise grip pliers MIG-MAG inert gas welder (steel, brazing, aluminum) Welding protective blanket Cutting discs Grinding disk |
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| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Remove crossmember reinforcement | In model 451.4 | AR62.30-P-1351MCO |
| 4 | Set up straightening bench with straightening bracket and attach vehicle | ||
| 5 | Separate front axle carrier console (1) | AR62.20-P-1310-01MCC | |
| 6 | Prepare connecting points for front axle carrier console (1) on body | AR62.20-P-1310-02MCC | |
| 7 | Prepare front axle carrier console (1) for installation | AR62.20-P-1310-03MCC | |
| Install | |||
| 8 | Install front axle carrier console (1) and weld in | AR62.20-P-1310-04MCC | |
| 9 | Install crossmember reinforcement | In model 451.4 | AR62.30-P-1351MCO |
| 10 | Loosen vehicle and remove from straightening bench | ||
| 11 | Clean welds and sheet metal flange with wire brush and clean areas to be repaired | ||
| 12 | Prime repair area using primer filler | ||
| 13 | Supply standard seam seals with body sealant | AR97.10-P-4000MCC | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 14 | Supplement standard underbody protection with permanent underbody sealant | Underfloor protection | *BR00.45-Z-1001-05A |
| 15 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02MCC | ||
| 16 | Apply additional cavity preservation | AR97.20-P-1500FF | |
| Teroson protective wax Art. no.: 122.73Q |
*BR00.45-Z-1008-05A | ||
| 17 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
| BR00.45-Z-1008-05A | Teroson protective wax Art. no.: 122.73Q |
Henkel Loctite |