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Home >> Smart >> 2010 >> Fortwo BRABUS, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- FORTWO (CABRIO) >> Testing & Repair >> Release and position rear drive module - AR01.00-P-3050MCU

Release and position rear drive module - AR01.00-P-3050MCU

ENGINE 132.910 in MODEL 451.3/4 

Fig 1: Identifying Thrust Bearing, Park Pawl Cable, Fuel Tank Vent Valve And Bracket
G07275491Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Rear Drive Module Components
G07275492Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on vehicles up to production date 2.6.08 with code (I01) Plus air conditioning 

MODIFICATION NOTES

28.3.08 Repair method revised Steps 8, 9, 11 and 13
REMOVINGINSTALLING Remove/install     
1 Remove interior flap above engine   AR88.40-P-1100-03MCC
2 Unhook tank vent valve (Y58) on holder (1)    
3 Remove air filter housing   AR09.10-P-1150MCU
4 Unhook thrust bearing (2) for park pawl cable (3) on transmission    
5 Remove the rear wheels   AR40.10-P-1100MCU
6 Remove expansion clip (4) on fender liner (5) of left and right rear fender    
7 Remove rear underbody paneling Rechargeable drill / screwdriver http://gotis.aftersales.mercedes-benz.com   
8 Detach diagonal struts For model 451.4 with code (I01) Air Conditioning Plus AR61.10-P-5138-02MCU
TORQUE SPECIFICATION *BA61.25-P-1002-01B 
9 Remove bracket for the diagonal struts For model 451.4 with code (I01) Air Conditioning Plus AR61.10-P-5138-01MCC
TORQUE SPECIFICATION *BA61.25-P-1003-01B 
10 Remove bulkhead wall On model 451.4 AR61.25-P-6600MCU
11 Lower fuel tank On vehicles with code (I01) Air conditioning Plus
NOTESInstallation:  Note routing of refrigerant lines (14). There must have a minimum distance of about 5 mm to the body, fuel tank or other components, otherwise noises or damage may be caused by impacts or chafing.
AR47.10-P-4100-03MCU
TORQUE SPECIFICATION *BA47.10-P-1001-01F 
SPECIAL TOOL
Transmission jack http://gotis.aftersales.mercedes-benz.com 
*450589026200
12 Unscrew plastic nut (6) and remove folding clamp (7) from screw bolt    
13 Unclip refrigerant lines (14) from bracket (15) and remove bracket (15) For vehicles with code (I01) Air Conditioning Plus, for which the holder (15) is still installed.
IMPORTANTInstallation:  The bracket (15) may no longer be installed.
 
14 Unhook ground line (8) from holder (9)    
15 Remove rear apron   AR88.30-P-0502MCC
  Lower, position     
16 Position major assembly lifting table with universal main assembly mount and fix in place with the mount on the engine   AR01.10-P-2400-06MCU 
IMPORTANT
Major assembly lifting platform and universal main assembly mount http://gotis.aftersales.mercedes-benz.com 
*451589006200
17 Replace bolts (10) by drain screws (11) and bolts (12) by drain screws (13) IMPORTANT Observe installation location of bolts (10, 12).
IMPORTANTPosition:  Screw in bolts (10, 12) all the way and then tighten.
 
TORQUE SPECIFICATION *BA35.10-P-1001-01F 
SPECIAL TOOL *221589006200
18 Lower rear-wheel drive module carefully NOTES When lowering, check for unobstructed movement of electrical lines and hoses in order to avoid causing any damage.
For vehicles with code (I01) Air Conditioning Plus, ensure that the refrigerant lines (14) are not bent since these must be replaced otherwise.
NOTESPositioning:  For vehicles with code (I01) Air Conditioning Plus, ensure that the refrigerant lines (14) have unobstructed movement relative to each other and are not damaged due to impacts, chafing, bending or crushing.
IMPORTANTPosition:  Ensure that torque strut is correctly introduced into the sleeve.
 
19 Remove mount on engine and main assembly lifting table with universal main assembly mount   AR01.10-P-2400-06MCU 
SPECIAL TOOL *451589006200
20 Install in the reverse order    
REAR AXLE CARRIER

Number Designation Model 451.3/4
BA35.10-P-1001-01F Bolt, frame-type integral support to body Nm 125
FUEL TANK

Number Designation Model 451.3/4
BA47.10-P-1001-01F Bolt, fuel tank to body Nm 13
UNDERBODY FRAME

Number Designation Model 451.4 except 451.491
BA61.25-P-1002-01B Bolt, diagonal strut to underbody Nm 65
BA61.25-P-1003-01B Bolt, console to underbody Nm 26
Fig 3: Identifying Set Of Spacer Bolts (221 589 00 62 00)
G07275493Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Removal Assembly (450 589 02 62 00)
G07275494Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Mount (451 589 00 62 00)
G07275495Courtesy of MERCEDES-BENZ OF NORTH AMERICA.