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DTC B1500: Fuel Sender Open Detected [08/2014 - ]: Procedure

  1. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly. Refer to REMOVAL [08/2014 - ] .
      GTY345408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:

      Tester Connection Condition Specified Condition
      1(-) - 2(+) Float level is F (upper) 161 to 169 Ω
      Float level is E (lower) 405 to 415 Ω
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Fuel Sender Gauge Assembly)
    3. Reinstall the fuel sender gauge assembly.

    NG → See step   3 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SENDER GAUGE ASSEMBLY) 
    1. Disconnect the D1 combination meter assembly connector.
    2. Disconnect the L2 fuel sender gauge assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:

      Tester Connector Condition Specified Condition
      D1-3 (L) - L2-1 Always Below 1 Ω
      D1-3 (L) or L2-1- Body ground Always 10 kΩ or higher
      D1-8 (FUS-) - L2-2 Always Below 1 Ω
      D1-8 (FUS-) or L2-2 - Body ground Always 10 kΩ or higher
    4. Reconnect the fuel sender gauge assembly connector.
    5. Reconnect the combination meter assembly connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   4 

  3. REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [08/2014 - ] 
  4. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [08/2014 - ]