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Home >> Scion >> 2014 >> iQ EV >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System (Diagnostic Codes P0516-769 - P0A90-251) (Electric) >> Hybrid Control System >> DTC P0A10-263: DC / DC Converter Status Circuit High Input >> Procedure

DTC P0A10-263: DC / DC Converter Status Circuit High Input: Procedure

  1. CHECK POWER MANAGEMENT CONTROL ECU (NODD) See step   3 

    NG → See step   5 

    OK: Go to next step 

  2. CLEAR DTC See step   4 

    NEXT: Go to next step 

  3. CHECK DTC OUTPUT (EV) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (READY).
    3. Enter the following menus: Powertrain / EV / Trouble Codes.
    4. Check if DTCs related to the EV control system are output.

      Result

      Result Proceed to
      DTC P0A10-263 is not output. A
      DTC P0A10-263 is output again. B
    5. Turn the power switch off.

    B → See step   7 

    A: Go to next step 

  4. CHECK FOR INTERMITTENT PROBLEMS 

    Refer to CHECK FOR INTERMITTENT PROBLEMS

    OK → See step   7 

    NG → REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA 

  5. CHECK POWER MANAGEMENT CONTROL ECU (NODD) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.
    3. Connect the cable to the negative (-) auxiliary battery terminal.
    4. Turn the power switch on (IG).
    5. Measure the voltage according to the value(s) in the table below.
      Fig 1: Measuring Voltage Of Inverter With Converter Assembly Connector
      GTY389533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      A21-12 (NODD) - Body ground Power switch on (IG) Below 1 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Inverter with Converter Assembly)
      NOTE:

      Turning the power switch on (IG) with the inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

    6. Turn the power switch off.
    7. Disconnect the cable from the negative (-) auxiliary battery terminal.
    8. Reconnect the inverter with converter assembly connector.

    NG → See step   6 

    OK → See step   8 

  6. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - POWER MANAGEMENT CONTROL ECU) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.
    3. Disconnect the power management control ECU connector.
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Turn the power switch on (IG).
    6. Measure the voltage according to the value(s) in the table below.
      Fig 2: Measuring Voltage Of Inverter With Converter Assembly - Power Management Control ECU Harness & Connector
      GTY387639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      A21-12 (NODD) or A23-15 (NODD) - Body ground Power switch on (IG) Below 1 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Inverter with Converter Assembly)
      *b Rear view of wire harness connector
      (to Power Management Control ECU)
      NOTE:

      Turning the power switch on (IG) with the inverter with converter assembly connector and the power management control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

    7. Turn the power switch off.
    8. Disconnect the cable from the negative (-) auxiliary battery terminal.
    9. Reconnect the inverter with converter assembly connector.
    10. Reconnect the power management control ECU connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  7. POWER MANAGEMENT CONTROL ECU MUST BE REPLACED 
    1. Even though it has been determined that the power management control ECU needs to be replaced, make sure to inspect the voltage difference between No. 1 EV battery and No. 2 EV battery before replacing it.

    NEXT → See step   9 

  8. REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to  COMPONENTS 
  9. GO TO NO. 1 EV BATTERY - NO. 2 EV BATTERY VOLTAGE DIFFERENCE INSPECTION. Refer to  No. 1 EV Battery - No. 2 EV Battery Voltage Difference Inspection