DTC P31C0-123: EV Battery No. 1 Self-diagnosis Permit Signal Circuit; DTC P31C5-123: EV Battery No. 2 Self-diagnosis Permit Signal Circuit: Procedure
- CHECK DTC OUTPUT (EV BATTERY)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Powertrain / EV Battery / Trouble Codes.
- Read output DTCs.RESULT
Result Proceed to P31C0-123 or P31C5-123 is output A P31C0-123 or P31C5-123 and other DTCs are also output B - Turn the power switch off.
B → See step 7
A: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU (CHECK WAVEFORM)
- Connect an oscilloscope between the power management control ECU terminals specified in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION*a Component with harness connected
(Power Management Control ECU) - Turn the power switch on (IG).
- Measure the waveform.
Item Content Terminal C22-14 (SDG) - C21-24 (E1)
C22-15 (SDG2) - C21-24 (E1)Equipment Setting 2 V/DIV, 200 ms/DIV Condition Power switch on (IG) OK
The waveform appears as shown in the illustration.
- Turn the power switch off.
NG → See step 6
OK: Go to next step
- Connect an oscilloscope between the power management control ECU terminals specified in the table below.
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - ELECTRIC VEHICLE BATTERY ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.
- Disconnect the power management control ECU connector.
- Disconnect the electric vehicle battery assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Switch Condition Specified Condition C22-14 (SDG) - Gi1-16 Power switch off Below 1 Ω C22-15 (SDG2) - Gi1-17 Power switch off Below 1 Ω C22-14 (SDG) or Gi1-16 - Body ground and other terminals Power switch off 10 kΩ or higher C22-15 (SDG2) or Gi1-17 - Body ground and other terminals Power switch off 10 kΩ or higher TEXT IN ILLUSTRATION*a Rear view of wire harness connector
(to Power Management Control ECU)*b Front view of wire harness connector
(to Electric Vehicle Battery Assembly) - Connect the electric vehicle battery assembly connector.
- Connect the power management control ECU connector.
NG → See step 5
OK: Go to next step
- Check that the service plug grip is not installed.
- REPLACE ELECTRIC VEHICLE BATTERY ASSEMBLY
Refer to COMPONENTS
NEXT → See step 8
- REPAIR OR REPLACE HARNESS OR CONNECTOR
NEXT → See step 8
- POWER MANAGEMENT CONTROL ECU MUST BE REPLACED
- Even though it has been determined that the power management control ECU needs to be replaced, make sure to inspect the voltage difference between No. 1 EV battery and No. 2 EV battery before replacing it.
NEXT → See step 8
- GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to DIAGNOSTIC TROUBLE CODE CHART
- GO TO NO. 1 EV BATTERY - NO. 2 EV BATTERY VOLTAGE DIFFERENCE INSPECTION. Refer to No. 1 EV Battery - No. 2 EV Battery Voltage Difference Inspection