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DTC B1500: Fuel Sender Open Detected: Procedure

  1. READ VALUE USING TECHSTREAM (FUEL SENDER GAUGE) 
    1. Use the Data List to check if the fuel receiver gauge is operating properly. Refer to DATA LIST / ACTIVE TEST .
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel input signal/Min.: 0, Max.: 127.5 Current fuel level displayed Unit: Liters

      OK

      The fuel amount displayed on the Techstream is almost the same as the needle indication.

    NG → See step   2 

    OK → See step   5 

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SUCTION PLATE AND BODY GROUND) 
    1. Disconnect the C50 meter connector.
    2. Disconnect the H12 gauge connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      C50-11 (L) - H12-2 (FS) Always Below 1 Ω
      C50-10 (E) - H12-3 (FE)
      C50-7 (ET) - Body ground
      C50-11 (L) or H12-2 (FS) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. INSPECT FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Remove the fuel suction plate sub-assembly. Refer to REMOVAL .
      Fig 1: Inspecting Fuel Suction Plate Sub-Assembly
      GTY312158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      TEXT IN ILLUSTRATION

      *a Upper Side
      *b Lower Side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

    NG → See step   6 

    OK: Go to next step 

  4. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge. Refer to REMOVAL .
      Fig 2: Inspecting Fuel Sender Gauge Assembly
      GTY312120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1 - 2 Float position F (upper) 13.5 to 16.5 Ω
      Float position E (lower) 405.5 to 414.5 Ω
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Fuel Sender Gauge Assembly)
      *b Float Position F (Upper)
      *c Float Position E (Lower)

    NG → See step   8 

    OK → See step   7 

  5. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  6. REPLACE FUEL SUCTION PLATE SUB-ASSEMBLY. Refer to  REMOVAL 
  7. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  8. REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL