DTC B1500: Fuel Sender Open Detected: Procedure
- READ VALUE USING TECHSTREAM (FUEL SENDER GAUGE)
- Use the Data List to check if the fuel receiver gauge is operating properly. Refer to DATA LIST / ACTIVE TEST
.COMBINATION METER
Tester Display Measurement Item/Range Normal Condition Diagnostic Note Fuel Input Fuel input signal/Min.: 0, Max.: 127.5 Current fuel level displayed Unit: Liters OK
The fuel amount displayed on the Techstream is almost the same as the needle indication.
NG → See step 2
OK → See step 5
- Use the Data List to check if the fuel receiver gauge is operating properly. Refer to DATA LIST / ACTIVE TEST
.
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SUCTION PLATE AND BODY GROUND)
- Disconnect the C50 meter connector.
- Disconnect the H12 gauge connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition C50-11 (L) - H12-2 (FS) Always Below 1 Ω C50-10 (E) - H12-3 (FE) C50-7 (ET) - Body ground C50-11 (L) or H12-2 (FS) - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT FUEL SUCTION PLATE SUB-ASSEMBLY
- Remove the fuel suction plate sub-assembly. Refer to REMOVAL .
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A-2 (FS) - B-2 Always Below 1 Ω A-3 (FE) - B-1 TEXT IN ILLUSTRATION*a Upper Side *b Lower Side (to Fuel Sender Gauge Assembly) *c Connector A *d Connector B
NG → See step 6
OK: Go to next step
- INSPECT FUEL SENDER GAUGE ASSEMBLY
- Remove the fuel sender gauge. Refer to REMOVAL .
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 1 - 2 Float position F (upper) 13.5 to 16.5 Ω Float position E (lower) 405.5 to 414.5 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Fuel Sender Gauge Assembly)*b Float Position F (Upper) *c Float Position E (Lower)
NG → See step 8
OK → See step 7
- REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL
- REPLACE FUEL SUCTION PLATE SUB-ASSEMBLY. Refer to REMOVAL
- REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL
- REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL