Adjustment [03/2012 - ]

Fig 1: Identifying Centering Bolt And Standard Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

• Centering bolts are used to mount the door hinge to the door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
• A bolt without a torque specification is shown in the standard bolt chart. Refer to SPECIFIED TORQUE FOR STANDARD BOLTS [03/2012 - ] .

1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY 
   1. Check that the clearance measurements of areas *a to *f are within each standard range.
      Fig 1: Luggage Compartment Door Clearance Measurement Areas

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD CLEARANCE
      
      

      Area	Measurement	Area	Measurement
      *a	7.8 mm (0.3071 in.)	*b	2.0 to 5.0 mm (0.0787 to 0.1969 in.)
      *c	0.0 mm (0.0 in.)	*d	5.8 to 10.2 mm (0.2283 to 0.4016 in.)
      *e	4.3 to 7.3 mm (0.1693 to 0.2874 in.)	*f	-2.0 to 1.0 mm (-0.0787 to 0.0394 in.)
      *g	150.0 mm (5.9055 in.)	-	-

2. ADJUST LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY 
   1. Horizontally and vertically adjust the door by loosening the door side hinge bolts.
      Fig 2: Luggage Compartment Door Side Hinge Bolt Adjustment Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)  

   2. When adjusting the rear edge of the doors left or right, or adjusting the luggage door closer assembly, loosen the bolts before making adjustments.
      Fig 3: Luggage Compartment Door Latch Bolt Adjustment Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a brass bar and a hammer, hit the striker to adjust its position.
   4. After the adjustment, tighten the 2 bolts on the luggage door closer assembly.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)