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Rear Crankshaft Oil Seal: Installation: Installation

  1. INSTALL REAR ENGINE OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
      NOTE:
      • Do not allow foreign matter to contact the lip of the oil seal.
      • Do not allow MP grease to contact the dust seal.
    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the edges of the cylinder block and crankcase.
      Fig 1: Installing Rear Engine Oil Seal
      GTY170264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09223-15030 
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:
      • Keep the lip of the oil seal free from foreign matter.
      • Do not tap in the oil seal at an angle.
  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle) 
    1. Using SST, hold the crankshaft.
      Fig 2: Holding Crankshaft Pulley Using SST
      GTY215821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09213-54015 
      • SST: 91551-80650 
      • SST: 09330-00021 
    2. Clean the bolts and their installation holes.
    3. Install the front drive plate spacer.
      Fig 3: Aligning Pin Of Front Drive Plate Spacer With Pin Hole Of Crankshaft
      GTY195051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.
      Fig 4: Crankshaft Drive Plate & Ring Gear Assembly
      GTY313583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front Drive Plate Spacer
      *2 Drive Plate and Ring Gear
      *3 Rear Drive Plate Spacer
      Transaxle Side

      HINT: 

      • The front drive plate spacer is reversible.
      • As the rear drive plate spacer and the drive plate and ring gear are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.
    5. Apply a few drops of adhesive to 2 or 3 threads at the end of the bolt.
      Fig 5: Apply Adhesive To End Threads Of Bolts
      GTY224615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      TEXT IN ILLUSTRATION

      *1 Adhesive
    6. Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.
      Fig 6: Flywheel Bolt Tightening Sequence
      GTY312951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 98 N*m (999 kgf*cm, 72 ft.*lbf) 

      NOTE:

      Do not start the engine for at least an hour after installing the drive plate.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 
    1. Using SST, hold the crankshaft.
      Fig 7: Holding Crankshaft Pulley Using SST
      GTY215821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Clean the bolts and bolt holes.
      Fig 8: Apply Adhesive To End Threads Of Bolts
      GTY224615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      TEXT IN ILLUSTRATION

      *1 Adhesive
    4. Install the flywheel with the 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.
      Fig 9: Flywheel Bolt Tightening Sequence
      GTY312347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 130 N*m (1326 kgf*cm, 96 ft.*lbf) 

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 1
  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 2
  6. FIX ENGINE ASSEMBLY  See step  66
  7. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) 

    Refer to INSTALLATION

  8. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle) 

    Refer to INSTALLATION

  9. INSTALL ENGINE AND TRANSAXLE 

    Refer to INSTALLATION 

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