Front Bumper: Disassembly

REMOVE RADIATOR GRILLE
1. Using a screwdriver with its tip wrapped in protective tape, disengage the 12 claws and remove the radiator grille.
  
  Fig 1: Identifying Radiator Grille Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR LOWER GRILLE
1. Using a screwdriver with its tip wrapped in protective tape, disengage the 18 claws and remove the radiator lower grille.
  
  Fig 2: Identifying Radiator Lower Grille Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FOG LIGHT COVER LH
1. Disengage the 4 claws and remove the fog light cover.
REMOVE FOG LIGHT COVER RH
HINT:

Use the same procedure as for the LH side.
REMOVE FRONT BUMPER HOLE COVER
1. Disengage the 2 claws and remove the front bumper hole cover.
  
  Fig 4: Identifying Front Bumper Hole Cover Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLIP
1. Remove the clip.
  HINT:
  
  Use the same procedure for the remaining parts.
  
  Fig 5: Identifying Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT FENDER LINER RETAINER
1. Remove the front fender liner retainer.
  HINT:
  
  Use the same procedure for the remaining parts.
  
  Fig 6: Identifying Front Fender Liner Retainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GROMMET
1. Remove the grommet.
  HINT:
  
  Use the same procedure for the remaining parts.
  
  Fig 7: Identifying Grommet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEADLIGHT UNIT LH (See REMOVAL )
REMOVE HEADLIGHT UNIT RH
HINT:

Use the same procedure as for the LH side.
REMOVE RADIATOR SUPPORT UPPER ABSORBER
1. Using a screwdriver with its tip wrapped in protective tape, disengage the 6 claws and remove the radiator support upper absorber.
  
  Fig 8: Identifying Radiator Support Upper Absorber Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT BUMPER ENERGY ABSORBER
1. Remove the front bumper energy absorber.
  
  Fig 9: Locating Front Bumper Energy Absorber
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT BUMPER SIDE RETAINER LH
1. Remove the 2 screws.
2. Disengage the 3 claws and remove the front bumper side retainer.
REMOVE FRONT BUMPER SIDE RETAINER RH
HINT:

Use the same procedure as for the LH side.
SEPARATE THERMISTOR ASSEMBLY
1. Disengage the 2 clamps and separate the thermistor.
  
  Fig 11: Locating Thermistor Assembly Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 RADIATOR SIDE AIR SEAL
1. Disengage the 2 claws and remove the No. 2 radiator side air seal.
REMOVE NO. 1 RADIATOR SIDE AIR SEAL
HINT:

Use the same procedure as for the No. 2 side.
REMOVE RADIATOR SUPPORT EXTENSION LH
1. Disengage the 2 claws and remove the radiator support extension.
REMOVE RADIATOR SUPPORT EXTENSION RH
HINT:

Use the same procedure as for the LH side.
REMOVE FRONT BUMPER REINFORCEMENT
1. Using a clip remover, remove the 6 clamps and disconnect the No. 2 engine room wire.
  
  Fig 14: Locating Front Bumper Reinforcement Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 6 bolts, 4 nuts and the front bumper reinforcement.
  
  Fig 15: Locating Front Bumper Reinforcement Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT BUMPER ARM SUB-ASSEMBLY LH
1. Remove the 4 bolts and the front bumper arm.
  HINT:
  
  The front bumper arm cannot be removed easily if the stud bolts on the back side are caught in the body.
  
  Fig 16: Locating Front Bumper Arm Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT BUMPER ARM SUB-ASSEMBLY RH
HINT:

Use the same procedure as for the LH side.
REMOVE FRONT BUMPER STONE DEFLECTOR BRACKET LH
1. Remove the 2 nuts and the front bumper stone deflector bracket.
REMOVE FRONT BUMPER STONE DEFLECTOR BRACKET RH
HINT:

Use the same procedure as for the RH side.