Brake Pedal: Installation

1. Install the brake pedal pad onto the brake pedal.

1. Apply lithium soap base glycol grease to the 2 new bushes.
2. Install the 2 bushes onto the brake pedal.

1. Install the brake pedal onto the pedal support with the brake pedal shaft and nut.

   Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

1. Install the pedal support with the bolt and 4 nuts.

   Torque: Bolt 

   24 N*m (241 kgf*cm, 17 ft.*lbf) 

   Nut 

   9.0 N*m (92 kgf*cm, 80 in.*lbf) 

   Fig 1: Locating Brake Pedal Support Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply lithium soap base glycol grease to the push rod pin.
2. Install the push rod clevis with the push rod pin and a new clip.
Fig 2: Locating Brake Pedal Return Spring, Clip And Push Rod Pin
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake pedal return spring.

1. Install a new stop light switch mounting adjuster onto the pedal support.
   Fig 3: Identifying Stop Light Switch Mounting Adjuster

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Insert the stop light switch into the adjuster until it just touches the brake pedal.
   NOTE: Do not depress the brake pedal.
   Fig 4: Identifying Stop Light Switch, Adjuster And Brake Pedal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Make a quarter turn clockwise to install the stop light switch.
   NOTE: Do not depress the brake pedal.

   HINT:

   The turning torque for installing the stop light switch:

   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less 

3. Check the stop light switch clearance.

   Stop light switch clearance: 

   0.5 to 2.6 mm (0.020 to 0.102 in.) 

   Fig 5: Identifying Stop Light Switch Clearance

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the harness clamp to the pedal support.
Fig 6: Locating Stop Light Switch Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the connector to the stop light switch.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)