Brake Actuator: Removal

DRAIN BRAKE FLUID
NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
REMOVE COWL TOP VENTILATOR LOUVER CENTER (See ON-VEHICLE INSPECTION )
REMOVE BATTERY (See REMOVAL )
REMOVE BATTERY TRAY
REMOVE BATTERY CARRIER (See REMOVAL )
REMOVE BRAKE ACTUATOR ASSEMBLY (w/o VSC)
1. Release the lock lever and disconnect the brake actuator connector.
  NOTE: Be careful not to allow brake fluid to enter the removed connector.
  
  Fig 1: Disconnecting Brake Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench, separate the 6 brake tubes from the brake actuator.
  
  Fig 2: Locating Brake Tubes And Union Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or labels to identify the place to reconnect each brake tube.
  HINT:
  - *1: To front wheel cylinder RH
  - *2: To front wheel cylinder LH
  - *3: To rear wheel cylinder RH
  - *4: To rear wheel cylinder LH
  - *5: From 1st master cylinder
  - *6: From 2nd master cylinder
    
    Fig 3: Identifying Brake Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 bolts and brake actuator with bracket.
  NOTE: Do not damage the brake tubes or wire harness.
  
  Fig 4: Locating Brake Actuator With Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSEMBLY (w/ VSC)
1. Release the lock lever and disconnect the brake actuator connector.
  NOTE: Be careful not to allow brake fluid to enter the removed connector.
  
  Fig 5: Disconnecting Brake Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench, separate the 6 brake tubes from the brake actuator.
  
  Fig 6: Locating Brake Tubes From Brake Actuator And Union Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or labels to identify the place to reconnect each brake tube.
  HINT:
  - *1: To front wheel cylinder RH
  - *2: To front wheel cylinder LH
  - *3: To rear wheel cylinder RH
  - *4: To rear wheel cylinder LH
  - *5: From 1st master cylinder
  - *6: From 2nd master cylinder
    
    Fig 7: Identifying Brake Tubes
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 bolts and brake actuator with bracket.
  NOTE: Do not damage the brake tubes or wire harness.
  
  Fig 8: Locating Brake Actuator With Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY (w/o VSC)
1. Remove the 3 bolts and actuator bracket.
  
  Fig 9: Locating Actuator Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY (w/VSC)
1. Remove the 4 bolts and actuator bracket.
  
  Fig 10: Locating Actuator Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002