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Brake Actuator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. DRAIN BRAKE FLUID 
    NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
  3. REMOVE WINDSHIELD WIPER ARM COVER  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  6. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  7. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  8. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  9. REMOVE FRONT WIPER MOTOR AND LINK  (See REMOVAL )
  10. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  11. REMOVE AIR CLEANER ASSEMBLY  (See REMOVAL )
  12. REMOVE BRAKE ACTUATOR ASSEMBLY 
    1. Release the lock lever and disconnect the brake actuator connector.
      NOTE: Be careful not to allow brake fluid to enter the removed connector.
      Fig 1: Disconnecting Brake Actuator Connector
      G05389538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a union nut wrench, separate the 6 brake tubes from the brake actuator.
      Fig 2: Locating Brake Tubes From Brake Actuator
      G05389539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use tags or labels to identify the place to reconnect each brake tube.

      HINT:

      • *1: To front wheel cylinder RH
      • *2: To front wheel cylinder LH
      • *3: To rear wheel cylinder RH
      • *4: To rear wheel cylinder LH
      • *5: From 1st master cylinder
      • *6: From 2nd master cylinder
        Fig 3: Identifying Brake Tube
        G05389540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 tube clamps from the actuator bracket.
    5. Remove the 3 nuts and brake actuator with bracket.
      NOTE: Do not damage the brake tubes or wire harness.
      Fig 4: Locating Nuts And Brake Actuator With Bracket
      G05389541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY 
    1. Remove the 4 bolts and actuator bracket.
      Fig 5: Identifying Bolts And Actuator Bracket
      G05389542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002