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Sliding Roof Housing: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE ROOF HEADLINING ASSEMBLY 
    1. Remove the roof headlining (see REMOVAL ).

      HINT:

      After removing the roof headlining, connect the battery and sliding roof control switch.

  3. REMOVE SLIDING ROOF SIDE GARNISH LH 
    1. Fully open the roof glass.
    2. Using a T25 "Torx" driver, remove the screw and garnish.
  4. REMOVE SLIDING ROOF SIDE GARNISH RH 

    HINT:

    Use the same procedures described for the LH side.

    Fig 1: Removing Sliding Roof Side Garnish Screw
    G04224845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 2 SLIDING ROOF GLASS SUBASSEMBLY 
    1. Remove the 2 screws.
      Fig 2: Removing No. 2 Sliding Roof Glass Screws
      G04224846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully close the roof glass and remove the 4 screws on the center and rear side of the glass. Then remove the roof glass.
    3. After removing the roof glass, disconnect the cable from the negative (-) battery terminal and the sliding roof control switch.
      CAUTION: If the battery cable and sliding roof control switch are connected and the jam protection function has not been initialized, be careful whenever performing work between the roof glass and frame.
    Fig 3: Removing Screws On Center And Rear Side Of Glass
    G04224847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 SLIDING ROOF GLASS SUBASSEMBLY 
    1. Using a T25 "Torx" driver, remove the 2 screws.
      Fig 4: Removing No. 1 Sliding Roof Glass Screws
      G04224848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 screws and glass.
    Fig 5: Removing No. 1 Sliding Roof Glass Screws
    G04224849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE SUNSHADE TRIM SUB-ASSEMBLY 
    1. Remove the 2 nuts.
    2. Using a T25 "Torx" driver, remove the 4 screws.
    3. Slide the front side sunshade trim backward and remove it.
    4. Slide the rear side sunshade trim forward and remove it.
  8. REMOVE SLIDING ROOF HOUSING FRONT MOUNTING BRACKET LH 
    1. Remove the 2 bolts, 2 nuts and bracket.
  9. REMOVE SLIDING ROOF HOUSING FRONT MOUNTING BRACKET RH 
    1. Remove the 2 bolts, 2 nuts and bracket.
  10. REMOVE SLIDING ROOF HOUSING CENTER MOUNTING BRACKET LH 
    1. Remove the 2 bolts, 2 nuts and bracket.
  11. REMOVE SLIDING ROOF HOUSING CENTER MOUNTING BRACKET RH 
    1. Remove the 2 bolts, 2 nuts and bracket.
    Fig 6: Removing Sunshade Trim
    G04224850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE ROOM LIGHT SWITCH BASE 
    1. Remove the 2 bolts, nut and bracket from the drive gear.
  13. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY 
    Fig 7: Removing Bolts, Nut And Bracket From Drive Gear
    G04224851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE DRIVE CABLE AND DRIVE CABLE GUIDE CASING 
    1. Remove the 12 nuts and the drive cable and guide casing.
      NOTE: Be careful not to twist or damage the drive cable and guide casing during removal.
  15. REMOVE SLIDING ROOF DRIVE CABLE LH 
    1. Using a T25 "Torx" driver, remove the 2 screws.
    2. Remove the 2 screws.
    3. Disconnect the drive cable from the lift guide. Slide the drive cable toward the rear of the vehicle and remove it.
      NOTE: When removing the drive cable, be careful not to damage the side airbag, wire harness and other nearby parts.
  16. REMOVE SLIDING ROOF DRIVE CABLE RH 

    HINT:

    Use the same procedures described for the LH side.

  17. REMOVE SLIDING ROOF CABLE GUIDE CASING 
    Fig 8: Removing Sliding Roof Drive Cable
    G04224852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE SLIDING ROOF LIFT GUIDE LH 
    1. Slide the lift guide forward and remove it.
      Fig 9: Removing Sliding Roof Lift Guide
      G04224853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cable case's connector from the lift guide as shown in the illustration.
  19. REMOVE SLIDING ROOF LIFT GUIDE RH 

    HINT:

    Use the same procedures described for the LH side.

  20. REMOVE WINDSHIELD MOULDING OUTSIDE 

    HINT:

    • The roof panel cannot be removed / replaced by itself because the windshield glass and roof panel are built into the moulding. First, the moulding must be removed. Then the roof panel can be replaced.
    • Refer to the windshield glass section for more detailed instructions.
    Fig 10: Disconnecting Cable Case Connector From Lift Guide
    G04224854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE SLIDING ROOF HOUSING SUB-ASSEMBLY 
    1. Remove the 16 nuts and panel.
      NOTE:
      • When removing the panel, be careful not to damage the vehicle.
      • Perform this step with 2 or more persons.
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