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Home >> Saturn >> 2010 >> Sky Red Line, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Engine Mechanical - 2.4L - Repair Instructions - Off Vehicle (2 Of 2)) >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Identifying Intake Manifold Studs
    GM1403786Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the intake manifold studs in the manifold face and tighten to 6 N.m (53 lb in).
    2. Fig 2: View Of Intake Manifold
    GM1403970Courtesy of GENERAL MOTORS CORP.
  2. Install a new intake manifold gasket on the intake manifold.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts finger tight.
    5. Fig 3: Identifying Intake Manifold Bolts And Nuts
    GM2210037Courtesy of GENERAL MOTORS CORP.
  5. Tighten the intake manifold bolts and nuts in sequence to 10 N.m (89 lb in).
    6. Fig 4: View Of Fuel Injector Tip Insulators
    GM1336272Courtesy of GENERAL MOTORS CORP.
  6. Lubricate the fuel injector tip insulators with engine oil.
  7. Install new fuel injector tip insulators.
    8. Fig 5: View Of Fuel Rail Assembly
    GM1594328Courtesy of GENERAL MOTORS CORP.
  8. Lubricate the fuel injector oil rings with engine oil.
  9. Install the fuel rail assembly.
  10. Install the fuel rail bolts and tighten to 10 N.m (89 lb in).
    11. Fig 6: View Of Throttle Body
    GM1594326Courtesy of GENERAL MOTORS CORP.
  11. Install a new throttle body gasket.
  12. Install the throttle body and tighten to 10 N.m (89 lb in).
    13. Fig 7: View Of EVAP Emission Canister Valve Tube
    GM825004Courtesy of GENERAL MOTORS CORP.
    NOTE: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.
  13. Install the EVAP emission canister valve (2) and tighten to 22 N.m (16 lb ft).
  14. Install the EVAP emission canister valve tube (1).
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