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Home >> Saturn >> 2009 >> Sky Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Engine Mechanical - 2.0L) >> Repair Instructions - Off Vehicle >> Engine Block Assemble

Engine Block Assemble

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Oil Passage Plug, Oil Flow Check Valve & Water Jacket Drain Plug
    GM412447Courtesy of GENERAL MOTORS CORP.
  1. Install the drain plug in the water pump.
  2. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plug before installation.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the coolant jacket plugs and tighten to 35 N.m (26 lb ft).
  4. Install the rear oil passage plugs.
  5. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plugs before installation. Tighten the oil passage plug to 60 N.m (44 lb ft).
  6. Install the other oil passage plugs.
  7. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plug before installation. Tighten the oil passage plugs to 35 N.m (26 lb ft).
    8. Fig 2: View Of CKP Sensor
    GM1825052Courtesy of GENERAL MOTORS CORP.
  8. Lubricate the crankshaft position (CKP) sensor O-ring with clean engine oil.
  9. Install the CKP sensor and bolt and tighten to 10 N.m (89 lb in).
    10. Fig 3: View Of Oil Pressure Switch
    GM1825051Courtesy of GENERAL MOTORS CORP.
  10. Install the oil pressure switch and tighten to 26 N.m (19 lb ft).
    11. Fig 4: View Of Knock Sensors
    GM1769811Courtesy of GENERAL MOTORS CORP.
  11. Install the knock sensors and bolts. Tighten the knock sensor bolts to 25 N.m (18 lb ft).
    12. Fig 5: View Of Piston Oil Nozzle Assemblies
    GM1594334Courtesy of GENERAL MOTORS CORP.
  12. Install the piston oil nozzle assemblies.
  13. Install the piston oil nozzle assembly bolts and tighten to 15 N.m (11 lb ft).
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