Installation Procedure

Fig 1: View Of Inner & Outer Shaft Bearing Inspection Areas

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Inspect both inner and outer output shaft bearings for the following:
- Damaged cage
- Roller pitted
If either bearing is damaged replace extension housing.

Fig 2: Measuring Dimension B

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Rotate the transmission 90 degrees.
Measure from the bottom to the face of the output shaft. Record this as dimension B. Refer to the End Play Specifications (5L40-E) to determine the correct washer size.

Fig 3: Identifying Input & Reaction Carrier Components

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Install the input and reaction carrier washer (22).
Install the input and reaction carrier thrust bearing (23) onto the extension housing.
Install the extension housing gasket (25) onto the extension housing (27).
Install the extension housing (27) onto the case.

NOTE: Refer to Fastener Notice .

Install the extension housing bolts (35).
Tighten: Tighten the extension housing bolts to 22 N.m (16 lb ft).

Fig 4: Identifying Prop Shaft Flange Seal

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IMPORTANT: Install the seal onto the tool before installing into the case to prevent damage to the seal.