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Home >> Saturn >> 2006 >> Vue Red Line, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Intake Manifold Studs
    GM412542Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the intake manifold studs in the manifold face.

    Tighten:  Tighten the intake manifold studs to 6 N.m (60 lb in).

    2. Fig 2: Removing & Installing Intake Manifold
    GM746066Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Gaskets must be clean. Swollen gaskets should be replaced.
  2. Install a new intake manifold gasket on the intake manifold, if necessary.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts. Follow the tightening sequence.

    Tighten:  Tighten the bolts and nuts to 10 N.m (89 lb in).

    5. Fig 3: View Of Fuel Injector Tip Insulators
    GM1336272Courtesy of GENERAL MOTORS CORP.
  5. Lubricate NEW fuel injector tip insulators with engine oil.
  6. Install the NEW fuel injector tip insulators.
    7. Fig 4: View Of Fuel Rail Assembly
    GM746065Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel rail assembly.
  8. Install the fuel rail bolts.

    Tighten:  Tighten the stud to 10 N.m (89 lb in).

    9. Fig 5: View Of Throttle Body Stud
    GM746082Courtesy of GENERAL MOTORS CORP.
  9. Install a NEW throttle body stud, if necessary.

    Tighten:  Tighten the bolts and nuts to 6 N.m (60 lb in).

    10. Fig 6: View Of Throttle Body & Retaining Bolts
    GM746063Courtesy of GENERAL MOTORS CORP.
  10. Install the throttle body.

    Tighten:  Tighten the bolt and nuts to 10 N.m (89 lb in).

    11. Fig 7: View Of EVAP Emission Canister Valve & Tube
    GM836549Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.
  11. Install the EVAP emission canister valve (2).

    Tighten:  Tighten the EVAP emission canister valve to 22 N.m (16 lb ft).

  12. Install the EVAP emission canister valve tube (1).
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