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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Controls - 3.5L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis

Fuel Hose/Pipes Replacement - Chassis

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Fig 1: View Of Chassis Fuel Hose/Pipes
GM1592872Courtesy of GENERAL MOTORS CORP.
Fuel Hose/Pipes Replacement - Chassis

Callout Component Name
Fastener Tightening Specifications:  Refer to Fastener Tightening Specifications .
Preliminary Procedure: 
Remove the fuel tank. Refer to Fuel Tank Replacement (Long Wheel Base)  or Fuel Tank Replacement (Short Wheel Base) .
1 Pipe, Fuel
CAUTION: In order to Reduce the Risk of Fire and Personal Injury:
  • If nylon fuel pipes are nicked, scratched or damaged during installation, Do Not attempt to repair the sections of the nylon fuel pipes. Replace them.
  • When installing new fuel pipes, Do Not hammer directly on the fuel harness body clips as it may damage the nylon pipes resulting in a possible fuel leak.
  • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
  • Before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)
NOTE: Refer to NYLON FUEL LINES NOTICE .