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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 3.5L) >> Repair Instructions - On Vehicle >> Cylinder Head Replacement - Right Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Right Cylinder Head Gasket
    GM190597Courtesy of GENERAL MOTORS CORP.
  1. Install a new right cylinder head gasket.
    2. Fig 2: Right Cylinder Head & Bolts
    GM190596Courtesy of GENERAL MOTORS CORP.
  2. Install the right cylinder head over the locator pins and the gasket.
    3. Fig 3: View Of Cylinder Head Bolt Tightening Sequence
    GM826677Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the new cylinder head bolts

    Tighten: 

    1. Tighten the bolts in sequence to 60 N.m (44 lb ft).
    2. Use the J 45059  to rotate the bolts in sequence an additional 95 degrees. See Special Tools .

  4. Install the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side (RPO LX9) or Exhaust Manifold Replacement - Right Side (RPO LZ9) .
  5. Install the generator. Refer to Generator Replacement (RPO LX9) or Generator Replacement (RPO LZ9) in Engine Electrical.
  6. Install the right spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.5L.
  7. Install the right spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement in Engine Controls - 3.5L.
  8. Install the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (RPO LX9) or Exhaust Crossover Pipe Replacement (RPO LZ9) .
  9. Install the pushrods and valve rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement .
  10. Install the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  11. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement .
  12. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill LX9) or Cooling System Draining and Filling (Static Fill LZ9) or Cooling System Draining and Filling (Vac-N-Fill) in Engine Cooling.
  13. Inspect for leaks.
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