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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 3.5L) >> Repair Instructions - Off Vehicle >> Oil Level Indicator and Tube Installation

Oil Level Indicator and Tube Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Removing/Installing Oil Level Indicator Tube Bolt
    GM909555Courtesy of GENERAL MOTORS CORP.
  1. Install the oil level indicator tube and oil level indicator.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the oil level indicator tube bolt.

    Tighten:  Tighten the oil level indicator tube bolt to 25 N.m (18 lb ft).

  4. Fig 2: View Of Thermostat Bypass Pipe Hose And Thermostat Bypass Pipe
    GM909552Courtesy of GENERAL MOTORS CORP.
  5. Install the thermostat bypass pipe.
  6. Install the thermostat bypass pipe to engine front cover bolt.

    Tighten:  Tighten the thermostat bypass pipe to engine front cover bolt to 10 N.m (89 lb in).

  7. Apply threadlock P/N 21485277 to the throttle body studs.
  8. Install the thermostat bypass pipe to throttle body bolt and nuts.

    Tighten:  Tighten the thermostat bypass pipe to throttle body bolt and nuts to 10 N.m (89 lb in).

  9. Install the heated oxygen sensor connector to the thermostat bypass pipe.
  10. Install the oil cooler hose if applicable.
  11. Install the spark plug wire clip to the thermostat bypass pipe.
  12. Install the spark plug wires onto the spark plugs.
  13. Fig 3: Positioning 16 Pin Connector Harness
    GM1524024Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Passenger cars will have a 16 pin connector attached to the bypass pipe. Passenger vans will have the connector attached to the drive belt shield.
  14. Position the 16 pin connector harness as shown in the graphic and secure the connector in its respective location.
  15. Install the thermostat bypass pipe hose to pipe.