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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 3.5L) >> Repair Instructions - Off Vehicle >> Engine Front Cover Installation

Engine Front Cover Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Applying Sealer To Lower Tabs Of Engine Front Cover Gasket
    GM61819Courtesy of GENERAL MOTORS CORP.
  1. Install the engine front cover gasket.
  2. Apply sealer P/N 21485278 or equivalent to both sides of the lower tabs of the engine front cover gasket. Apply the sealer no less than 5.0 mm (0.20 in) wide.
    3. Fig 2: Installing Engine Front Cover
    GM1526763Courtesy of GENERAL MOTORS CORP.
  3. Install the engine front cover.
  4. Apply sealer GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the bolts in the locations pointed out in the graphic.
    5. Fig 3: Removing/Installing Engine Front Cover Bolts (540, 541, 545)
    GM909617Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the engine front cover bolts (545).

    Tighten:  Tighten the engine front cover bolts to 27 N.m (20 lb ft).

  6. Install the engine front cover bolts (540, 541).

    Tighten:  Tighten the engine front cover bolts to 55 N.m (41 lb ft).

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