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Home >> Saturn >> 2006 >> Relay 3.5 L, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Brake Pedal Assembly Replacement >> Removal Procedure

Removal Procedure

  1. Remove the left side insulator panel. Refer to Upper Trim Pad, Outer Trim Cover, Fuse Block Access Cover Replacement - Instrument Panel .
  2. Remove the knee bolster. Refer to Knee Bolster, Insulator, Molding Replacement - Instrument Panel .
  3. Disable the SIR system. Refer to SIR Disabling and Enabling .
  4. Disconnect the electrical connector from the stop lamp switch.
  5. Remove the booster push rod retain clip and washer (2) from the brake pedal assembly.
  6. Remove the accelerator pedal. Refer to Accelerator Pedal Position Sensor Replacement .
    7. Fig 1: Locating Brake Pedal Assembly Components
    GM180291Courtesy of GENERAL MOTORS CORP.
  7. Remove the booster push rod (2) from the brake pedal (1).
  8. Remove the brake booster mounting nuts (3).
  9. Remove the digital radio receiver and bracket if equipped. Refer to Digital Radio Receiver Replacement .
    10. Fig 2: Identifying Brake Pedal Assembly Components
    GM180294Courtesy of GENERAL MOTORS CORP.
  10. Remove the brake pedal brace (4) mounting nuts (1).
  11. Remove the brake pedal brace (4) mounting bolt.
  12. Remove the brake pedal assembly mounting nuts (2).
  13. Pull master cylinder and brake booster assembly forward for additional clearance while removing brake pedal assembly.
  14. Remove the brake pedal assembly with the bracket (4).
  15. Remove the brake pedal assembly (3) from the vehicle.
  16. Remove the brake pedal position sensor from the brake pedal assembly. Refer to Brake Pedal Position Sensor Replacement .
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