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Home >> Saturn >> 2004 >> Ion 1 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel System Displays, Gauges And Console >> Repair Instructions >> Instrument Panel (I/P) Carrier Replacement >> Removal Procedure

Removal Procedure

  1. Remove the I/P retainer. Refer to Instrument Panel (I/P) Retainer Replacement .
  2. Remove the wire harness rosebuds (1,2) from the left side of the beam.
    3. Fig 1: View Of Wire Harness Rosebuds At Left Side Of Beam
    GM877842Courtesy of GENERAL MOTORS CORP.
  3. Remove the wire harness rosebuds (1,2,3) from the left side of the steering column support bracket.
  4. Remove the metal clip (4) from the steering column support bracket.
    5. Fig 2: View Of Wire Harness Rosebuds At Left Side Of Steering Column Support Bracket
    GM877839Courtesy of GENERAL MOTORS CORP.
  5. Remove the wire harness rosebuds from the front right side of the steering column support bracket.
    6. Fig 3: View Of Wire Harness Rosebuds At Front Right Side Of Steering Column Support Bracket
    GM877838Courtesy of GENERAL MOTORS CORP.
  6. Remove the wire harness rosebuds (1,2,3,4) from the right side of the steering column support bracket.
    7. Fig 4: View Of Wire Harness Rosebuds At Right Side Of Steering Column Support Bracket
    GM877841Courtesy of GENERAL MOTORS CORP.
  7. Unsnap the defroster duct from the HVAC module and the beam. Bend the cluster wire harness tab on the I/P carrier to remove the defroster duct.
    8. Fig 5: View Of Defroster Duct
    GM873729Courtesy of GENERAL MOTORS CORP.
  8. Remove the cluster wire harness rosebuds from the I/P carrier.
    9. Fig 6: View Of Cluster Wire Harness Rosebuds At I/P Carrier
    GM877844Courtesy of GENERAL MOTORS CORP.
  9. Remove the stop lamp switch from the brake pedal bracket.
    10. Fig 7: View Of Stop Lamp Switch
    GM877870Courtesy of GENERAL MOTORS CORP.
  10. If equipped with cruise control, remove the cruise control release switch from the brake pedal bracket.
    11. Fig 8: View Of Cruise Control Release Switch
    GM877868Courtesy of GENERAL MOTORS CORP.
  11. If equipped with a manual transmission, remove the clutch switch from the clutch pedal bracket.
    12. Fig 9: View Of Clutch Switch
    GM877869Courtesy of GENERAL MOTORS CORP.
  12. Remove the wire harness rosebuds (1,2,3) from the front left side of the steering column support bracket.
    13. Fig 10: View Of Wire Harness Rosebuds At Front Left Side Of Steering Column Support Bracket
    GM877836Courtesy of GENERAL MOTORS CORP.
  13. Remove the I/P wire harness ground wires from the steering column support bracket.
    14. Fig 11: View Of I/P Wire Harness Ground Wires
    GM877837Courtesy of GENERAL MOTORS CORP.
  14. Disconnect the electrical connectors from the electric power steering motor.
    15. Fig 12: View Of Electric Power Steering Motor Electrical Connectors
    GM877848Courtesy of GENERAL MOTORS CORP.
  15. Remove the electric power steering power wire rosebuds (1,2,3,4) from the steering column support bracket.
    16. Fig 13: View Of Electric Power Steering Power Wire Rosebuds
    GM877850Courtesy of GENERAL MOTORS CORP.
  16. Remove the wire harness rosebuds from the center of the HVAC module.
    17. Fig 14: View Of HVAC Module Center Wire Harness Rosebuds
    GM877845Courtesy of GENERAL MOTORS CORP.
  17. Remove the wire harness rosebuds (1,2) from the right center of the HVAC module.
    18. Fig 15: View Of HVAC Module Right Center Wire Harness Rosebuds
    GM877846Courtesy of GENERAL MOTORS CORP.
  18. Remove the wire harness rosebuds (1,2,3) from the right side of the I/P carrier.
    19. Fig 16: View Of I/P Carrier Right Wire Harness Rosebuds
    GM877847Courtesy of GENERAL MOTORS CORP.
  19. Remove the HVAC module nuts at the front of dash.
    20. Fig 17: View Of HVAC Module Front Dash Nuts
    GM872581Courtesy of GENERAL MOTORS CORP.
  20. Remove the HVAC module nuts at the I/P carrier.
    21. Fig 18: View Of HVAC Module I/P Carrier Nuts
    GM872582Courtesy of GENERAL MOTORS CORP.
  21. Remove the steering column pivot bolt and rest the steering column on the floorpan.
    22. Fig 19: View Of Steering Column Pivot Bolt
    GM877875Courtesy of GENERAL MOTORS CORP.
  22. If equipped with a manual transmission, remove the clutch pedal nut. Position the clutch pedal bracket away from the I/P carrier.
    23. Fig 20: View Of Clutch Pedal Bracket
    GM877866Courtesy of GENERAL MOTORS CORP.
  23. Remove the left steering column support bracket to front of dash nuts.
    24. Fig 21: View Of Left Steering Column Support Bracket To Front Of Dash Nuts
    GM877862Courtesy of GENERAL MOTORS CORP.
  24. Remove the center steering column support bracket nuts.
    25. Fig 22: View Of Center Steering Column Support Bracket Nuts
    GM877860Courtesy of GENERAL MOTORS CORP.
  25. Remove the brake pedal bracket to steering column support bracket bolt.
    26. Fig 23: View Of Brake Pedal Bracket To Steering Column Support Bracket Bolt
    GM877817Courtesy of GENERAL MOTORS CORP.
  26. Remove the right and left I/P carrier to vehicle bolts.
    27. Fig 24: View Of I/P Carrier To Vehicle Bolts
    GM877855Courtesy of GENERAL MOTORS CORP.
  27. Slide the I/P carrier rearward, disconnect the HVAC module from the I/P carrier, and remove the I/P carrier from the vehicle.
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