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Home >> Saturn >> 2002 >> SC2 Automatic, MP6 >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine Mechanical >> Diagnostics >> Accessory Drive Belt, TENSIONER, And Pulley Replacement >> TENSIONER Removal

TENSIONER Removal

CAUTION: THE TENSIONER ASSEMBLY'S INTERNAL PARTS ARE NOT SERVICEABLE. TO AVOID INJURY, DO NOT DISASSEMBLE TENSIONER.

P/N 21485277 Loctite 242® (or equivalent) to threads. Torque bolt.

  1. The right-hand upper engine mount and lower splash shield clips require removal for tensioner and idler pulley fastener access. A 1 in. x 1 in. x 2 in. long block of wood can be placed between the torque strut and frame to support engine during mount removal.
    Fig 1: Supporting Engine For Mount Removal
    G01068390Courtesy of GENERAL MOTORS CORP.
    NOTE: Installation of the wood block prior to removing the upper engine torque axis mount allows the mount to be easily installed without lifting or jacking the powertrain.
  2. Remove the three engine, upper engine torque axis mount-to-front cover nuts and the two engine mount-to-midrail bracket nuts, allowing the powertrain to rest on the block of wood.
    Fig 2: Upper Engine Torque Axis Mount-To-Front Cover Nuts And The Two Engine Mount-To-Midrail Bracket Nuts
    G01068391Courtesy of GENERAL MOTORS CORP.
  3. Remove accessory drive belt.
    NOTE: Depending on position of engine to right-hand midrails, the tensioner can possibly be removed without power steering pump removal.
  4. Remove power steering pump assembly with bracket.
    NOTE: Refer to power steering pump assembly removal. Access and removal of the tensioner can also be completed by removing the right-hand tire and splash shield.
  5. Remove upper and lower tensioner attachment fasteners.
    Fig 3: Upper And Lower Tensioner Attachment Fasteners
    G01068392Courtesy of GENERAL MOTORS CORP.
  6. Remove tensioner assembly.
    NOTE: The engine may have to be moved slightly toward the left-hand fender for tensioner removal. A pry bar can be placed between the steel engine motor mount and frame rail to move the engine. Do not pry against aluminum engine components or accessories.