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Home >> Saturn >> 2002 >> SC2 Automatic, MP6 >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body Rear End -- "S" Series >> Repair Instructions >> Quarter Panel Replacement - Bolt On (Coupe) >> Installation Procedure

Installation Procedure

    Fig 1: Quarter Panel
    GM866935Courtesy of GENERAL MOTORS CORP.
  1. If replacing the outer quarter panel, transfer the fascia support discs and the retaining clips.
  2. Position the quarter panel to the body. Position the rear, the top, then the front.
  3. Secure the attaching clip located under the side window encapsulated molding.
    4. Fig 2: Fuel Fill Door Release Latch Routing
    GM881954Courtesy of GENERAL MOTORS CORP.
  4. If iinstalling the left quarter panel, install the fuel fill door release latch and twist 1/4 turn counterclockwise and install the latch retainer nut. Route the latch as shown in the illustration.
    5. Fig 3: Quarter Panel
    GM866935Courtesy of GENERAL MOTORS CORP.
  5. Install the quarter panel bolts loosely.
    6. NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. If installing the left quarter, open the rear door and install the retaining bolts.

    Tighten:  Tighten the rear quarter panel attachment bolts (Coupe) to 9 N.m (80 lb in).

  7. Align the quarter panel with the compartment lid and tighten the bolts.

    Tighten:  Tighten the rear quarter panel attachment bolts (Coupe) to 9 N.m (80 lb in).

  8. Align the quarter panel with the rear door and tighten the bolts.

    Tighten:  Tighten the rear quarter panel attachment bolts (Coupe) to 9 N.m (80 lb in).

  9. Close the lid and the door.
    10. Fig 4: Upper Fasteners
    GM866931Courtesy of GENERAL MOTORS CORP.
  10. If installing the left quarter panel, open the rear door and install the upper, center, and lower appliques to the quarter panel with pushpins.
    11. Fig 5: Fuel Tank Filler Door
    GM866864Courtesy of GENERAL MOTORS CORP.
  11. If installing the left quarter, install the fuel door.
  12. Remove the fuel cap.
  13. Install the rubber surrounding the fuel inlet pipe.
  14. Install the fuel cap.
  15. Install the pushpin to the safety strap on the fuel cap.
    16. Fig 6: Rocker Cover Panel
    GM866940Courtesy of GENERAL MOTORS CORP.
  16. Install the rocker panel cover. Refer to Rocker Panel Molding Replacement (Sedan/Wagon) or Rocker Panel Molding Replacement (Coupe) in Exterior Trim.
    17. Fig 7: Inner Wheelhouse Panel
    GM866814Courtesy of GENERAL MOTORS CORP.
  17. Install the inner wheelhouse panel. Refer to Rear Wheelhouse Liner Panel Replacement .
    18. Fig 8: Tail Lamp (Coupe)
    GM866388Courtesy of GENERAL MOTORS CORP.
  18. Install the tail lamp. Refer to Tail Lamp Replacement (Coupe) or Tail Lamp Replacement (Wagon) or Tail Lamp Replacement (Sedan) in Lighting Systems.
    19. Fig 9: Rear Fascia
    GM865861Courtesy of GENERAL MOTORS CORP.
  19. Install the rear fascia. Refer to Rear Bumper Fascia Replacement (Coupe) or Rear Bumper Fascia Replacement (Sedan) or Rear Bumper Fascia Replacement (Wagon) in Bumpers.
  20. Inspect for gaps to the decklid, the rear fascia, and the rear of the door.
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