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Home >> Saturn >> 2002 >> SC1 Automatic >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body Rear End -- "S" Series >> Repair Instructions >> Fuel Tank Filler Door Latch Release Cable Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Cable Routing & Identification
    GM865730Courtesy of GENERAL MOTORS CORP.
  1. Connect the latch to the release handle assembly.
    2. Fig 2: Release Handle Assembly
    GM865739Courtesy of GENERAL MOTORS CORP.
  2. Install the latch into the retainers and under the floor reinforcement.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the release handle assembly into the floor reinforcement and install the screw and tighten.

    Tighten:  Tighten the fuel filler door release handle-to-floor fasteners nut to 2.2-2.3 N.m (22 lb in).

    4. Fig 3: Fuel Tank Filler Door Latch Release Cable
    GM869277Courtesy of GENERAL MOTORS CORP.
  4. Guide the latch under the rear seat cushion ramp, then along the left side of the rear compartment.
  5. Push the grommet into place in the rear of the rear compartment.
  6. Guide the latch around the rear quarter bracket and into the hole in the filler opening.
  7. Turn the latch 90 degrees to lock into place.
  8. Tighten the nut.
  9. Ensure the proper function of the fuel filler release handle, the latch, and the door.
  10. Install the plastic fasteners to the rear fascia and install the bolts to the wheelhouse.
  11. Install the tail lamp. Refer to Tail Lamp Replacement (Coupe) or Tail Lamp Replacement (Wagon) or Tail Lamp Replacement (Sedan) in Lighting Systems.
  12. Install the harness cover retainers to the floor reinforcements.
  13. Position the carpet to the floor pan and release the handle assembly.
    14. Fig 4: Release Handle Knobs
    GM863798Courtesy of GENERAL MOTORS CORP.
  14. Install the release handle knobs to the levers with a soft faced hammer.
  15. Install the seat belt to the center lower trim panel and install the panel.
  16. Install the rear lock pillar molding. Refer to Trim Finish Molding Replacement - Body Lock Pillar Lower (Sedan/Wagon) in Interior Trim.
  17. Install the hinge pillar garnish molding. Refer to Garnish Molding Replacement - Hinge Pillar in Interior Trim.
    18. Fig 5: Connector Position Assurance (CPA) Retainer At Seat Belt Electrical Connector
    GM868449Courtesy of GENERAL MOTORS CORP.
  18. Apply Loctite 242® Threadlocker, or equivalent, to all 4 seat adjuster-to-vehicle attaching bolts.
  19. Position the seat in the vehicle and install the attaching bolts. Refer to Front Seat Replacement - Bucket in Seats.

    Tighten:  Tighten the seat adjuster-to-vehicle bolts to 35 N.m (26 lb in).

  20. Insert the lap belt through the guide loop on the seat.
  21. Reposition the rear compartment carpet and close the lid.
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