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Home >> Saturn >> 2002 >> LW200 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel, Gauges & Console >> Removal & Installation >> Instrument Panel >> Installation

Instrument Panel: Installation

  1. Position I/P to vehicle.
  2. Loosely install upper I/P fasteners at windshield defroster location.
  3. Loosely install I/P fasteners at I/P cluster location.
  4. Loosely install I/P fasteners at glove compartment location.
  5. Loosely install I/P fasteners at left side to beam location.
  6. Loosely install I/P fasteners at end brackets.
  7. Torque all fasteners. Tighten I/P assembly-to-vehicle attaching fasteners to 20 N.m (26 ft lbs).
    8. Fig 1: Tightening I/P Assembly-To-Vehicle Attaching Fasteners
    G01833471Courtesy of GENERAL MOTORS CORP.
  8. Secure I/P harness to I/P at locations where clips were removed.
    9. Fig 2: Securing I/P Harness To I/P
    G01833472Courtesy of GENERAL MOTORS CORP.
  9. Attach electrical harness to I/P at center outlet location.
    10. Fig 3: Attaching Electrical Harness To I/P
    G01833473Courtesy of GENERAL MOTORS CORP.
  10. Install cluster harness to I/P, ensuring that harness is secured into I/P retainer.
    11. Fig 4: Installing Cluster Harness To I/P
    G01833474Courtesy of GENERAL MOTORS CORP.
  11. Install I/P cluster into I/P housing ensuring that the cluster harness is connected. Install and tighten fasteners. Tighten I/P assembly-to-vehicle attaching fasteners to 20 N.m (26 ft lbs).
    12. Fig 5: Installing I/P Cluster Into I/P Housing
    G01833475Courtesy of GENERAL MOTORS CORP.
  12. Install I/P cluster trim plate with fasteners. Tighten I/P cluster trim plate-to-I/P housing fasteners to 2.5 N.m (22 in lbs).
    13. Fig 6: Installing I/P Cluster Trim Plate
    G01833476Courtesy of GENERAL MOTORS CORP.
  13. Position I/P filler (knee bolster) to instrument panel and push at attaching clip locations to secure filler to I/P.
    14. Fig 7: Positioning I/P Filler (Knee Bolster) To Instrument Panel
    G01833477Courtesy of GENERAL MOTORS CORP.
  14. Connect left side A/C outlet switch harness and install A/C outlet with fastener. Tighten A/C outlet-to-I/P fastener to 2.5 N.m (22 in lbs).
    15. Fig 8: Installing A/C Outlet
    G01833478Courtesy of GENERAL MOTORS CORP.
  15. Snap hood release handle bracket into I/P.
    16. Fig 9: Snapping Hood Release Handle Bracket Into I/P
    G01833479Courtesy of GENERAL MOTORS CORP.
  16. Install Data Link Connector (DLC) by snapping into I/P bracket.
    17. Fig 10: Installing Data Link Connector (DLC)
    G01833480Courtesy of GENERAL MOTORS CORP.
  17. Install left side HVAC lower outlet with retainer.
    18. Fig 11: Installing Left Side HVAC Lower Outlet With Retainer
    G01833481Courtesy of GENERAL MOTORS CORP.
  18. Install HVAC control head to I/P and install fasteners.
    19. Fig 12: Installing HVAC Control Head To I/P
    G01833482Courtesy of GENERAL MOTORS CORP.
  19. Torque fasteners. Tighten HVAC control head-to-I/P fasteners to 2.5 N.m (22 in lbs).
  20. Connect radio ground strap spade terminal, electrical connector(s), and antenna to rear of radio.
  21. Install radio by sliding it into the guides on the instrument panel.
    22. Fig 13: Installing Radio
    G01833483Courtesy of GENERAL MOTORS CORP.
  22. Install and tighten fasteners. Tighten radio-to-I/P fasteners to 2.5 N.m (22 in lbs).
  23. Connect center trim plate switch harnesses to switches and snap center trim plate into I/P.
    24. Fig 14: Snapping Center Trim Plate Into I/P
    G01833484Courtesy of GENERAL MOTORS CORP.
  24. Snap windshield defroster grille into I/P.
    25. Fig 15: Snapping Windshield Defroster Grille Into I/P
    G01833485Courtesy of GENERAL MOTORS CORP.
  25. Install glove compartment bin partially into opening.
    26. Fig 16: Installing Glove Compartment Bin
    G01833486Courtesy of GENERAL MOTORS CORP.
  26. Secure BCM to glove compartment bin slots.
  27. Route glove compartment lamp wiring harness through lamp opening and connect wiring harness to glove compartment lamp.
    28. Fig 17: Connecting Wiring Harness To Glove Compartment Lamp
    G01833487Courtesy of GENERAL MOTORS CORP.
  28. Snap lamp into glove compartment bin.
  29. Install glove compartment bin to I/P with fasteners. Tighten glove compartment bin-to-I/P fasteners to 2.5 N.m (22 in lbs).
    30. Fig 18: Installing Glove Compartment Bin To I/P
    G01833488Courtesy of GENERAL MOTORS CORP.
  30. Install right side heater outlet with retainer to glove compartment bin.
    31. Fig 19: Installing Right Side Heater Outlet
    G01833489Courtesy of GENERAL MOTORS CORP.
  31. Install right side lower dash closeout panel (hush panel) with retainers.
    32. Fig 20: Installing Right Side Lower Dash Closeout Panel (Hush Panel)
    G01833490Courtesy of GENERAL MOTORS CORP.
  32. Install glove compartment door with fasteners. Tightening glove compartment door fasteners to 2 N.m (18 in lbs).
    33. Fig 21: Installing Glove Compartment Door
    G01833491Courtesy of GENERAL MOTORS CORP.
  33. Operate glove compartment lamp and glove compartment door to ensure proper function.
  34. Install I/P-to-floor pan bracket nuts. Tighten I/P-to-floor pan bracket nuts to 20 N.m (15 ft lbs).
    35. Fig 22: Installing I/P-to-Floor Pan Bracket Nuts
    G01833492Courtesy of GENERAL MOTORS CORP.
  35. Position console into vehicle. Route shifter/PRNDL boot through console opening.
    36. Fig 23: Positioning Console Into Vehicle
    G01833493Courtesy of GENERAL MOTORS CORP.
  36. Install console front fasteners. Tighten console fasteners to 2.5 N.m (22 in lbs).
  37. Move front seats to forward most position and install console rear fasteners. Tighten console fasteners to 2.5 N.m (22 in lbs).
  38. On automatic transmissions, snap PRNDL cover into console opening.
    39. Fig 24: Snapping PRNDL Cover Into Console Opening
    G01833494Courtesy of GENERAL MOTORS CORP.
  39. On 5-speed transmissions, snap shifter boot into console opening.
    40. Fig 25: Snapping Shifter Boot Into Console Opening
    G01833495Courtesy of GENERAL MOTORS CORP.
  40. Connect console wiring harness to main body harness located under front console tray.
  41. Snap console front tray into console.
    42. Fig 26: Snapping Console Front Tray Into Console
    G01833496Courtesy of GENERAL MOTORS CORP.
  42. On power windows, connect power window harness to power window switch and snap switch into place.
    43. Fig 27: Snapping Power Window Switch Into Place
    G01833497Courtesy of GENERAL MOTORS CORP.
  43. Snap park brake boot into place.
    44. Fig 28: Snapping Park Brake Boot Into Place
    G01833498Courtesy of GENERAL MOTORS CORP.
  44. Install console extensions.
    45. Fig 29: Installing Console Extensions
    G01833499Courtesy of GENERAL MOTORS CORP.
  45. Install steering column trim cover and attachment fasteners. Tighten steering column trim cover attaching fasteners to 4 N.m (35 in lbs).
    46. Fig 30: Installing Steering Column Trim Cover
    G01833500Courtesy of GENERAL MOTORS CORP.
  46. Install ignition switch bezel.
    47. Fig 31: Installing Ignition Switch Bezel
    G01833501Courtesy of GENERAL MOTORS CORP.
  47. Remove yellow tab or tape from SIR coil assembly.
  48. Route wiring through steering wheel and install steering wheel onto steering shaft noting orientation notch that locates steering wheel in correct position.
    NOTE: A new steering wheel attachment nut must be used.
  49. Install new steering wheel attachment nut. Tighten steering wheel attaching nut to 40 N.m (30 ft lbs).
    50. Fig 32: Installing New Steering Wheel Attachment Nut
    G01833502Courtesy of GENERAL MOTORS CORP.
  50. Connect cruise control (if equipped) switch connectors and attach harness to wheel.
    51. Fig 33: Connecting Cruise Control (If Equipped) Switch Connectors
    G01833503Courtesy of GENERAL MOTORS CORP.
  51. Connect inflator module wiring harness and install Connector Position Assurance (CPA) device.
  52. Install inflator module into steering wheel. Be sure to seat all four attachment points.
    53. Fig 34: Installing Inflator Module Into Steering Wheel
    G01833504Courtesy of GENERAL MOTORS CORP.
  53. Enable the SIR system. Refer to ACTIVATING SYSTEM procedure.
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